TOYOTA HILUX SERVICE & REPAIR MANUAL UPDATE 2015 Update : 06.2011 --> 2015 Market : All Regions Quantity of CD : 1 CD OS : Windows 10, Windows 8, Windows 7, Windows Vista, Windows XP / 32 & 64 bit Language: English Brand:Toyota Product Code: Toyota Availability: In Stock Toyota Hilux Service information library 06.2011 - up GGN15, GGN25, GGN35, KUN10, KUN15, KUN16, KUN25, KUN26, KUN35, KUN36, LAN15, LAN25, LAN35, TGN10, TGN11, TGN15, TGN16, TGN26, TGN36 series Left Hand Drive & Right Hand Drive Engines: 1GR-FE - 4.0L 6cylinder 24 Valve VVT-i DOHC 1TR-FE - 2.0L 4cylinder 16Valve VVT-i DOHC 2TR-FE - 2.7L 4cylinder 16Valve VVT-i DOHC 1KD-FTV - 3.0L 4cylinder 16Valve D-4D DOHC diesel 2KD-FTV - 2.5L 4cylinder 16Valve D-4D DOHC diesel 5L-E - 3.0L 4cylinder 8Valve OHC diesel Repair Manual Electrical wiring diagram Body Repair Service data sheet All car units service & repair, troubleshooting, installation, removal, components, diagrams, inspection, replacement, wiring diagrams, trouble codes, other information DESCRIPTION: REPAIR MANUAL ENGINE ENGINE CONTROL SYSTEM 1GR-FE- SFI system, Mass air flow meter, Camshaft oil control valve, VVT sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, Fuel pump relay, ECM, Accelerator pedal rod 1KD-FTV- ECD system, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Diesel throttle body, Integration relay, ECM, Accelerator pedal rod 2KD-FTV - ECD system, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Diesel throttle body, Integration relay, ECM, Accelerator pedal rod 5L-E - ECD system, Diesel throttle body, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Integration relay, ECM, Manifold absolute pressure sensor, Accelerator pedal rod 1TR-FE - SFI system, Mass air flow meter, Camshaft oil control valve, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, ECM, Accelerator pedal rod 2TR-FE - SFI system, Mass air flow meter, Camshaft oil control valve, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, ECM, Accelerator pedal rod ENGINE MECHANICAL 1GR-FE - Engine, Drive belt, Valve clearance, Camshaft, Engine assembly, Engine unit 1KD-FTV - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit 2KD-FTV - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit 5L-E - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit 1TR-FE - Engine, Drive belt, Camshaft, Engine assembly, Engine unit 2TR-FE - Engine, Drive belt, Camshaft, Engine assembly, Engine unit FUEL 1KD-FTV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Fuel cooler, Injector driver, Fuel tank 2KD-FTV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Fuel cooler, Injector driver, Fuel tank 1GR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel pressure pulsation damper, Fuel filter, Fuel pump, Fuel pump resistor, Fuel tank 5L-E - Fuel system, Fuel injection pump, Fuel injection nozzle, Fuel filter, Fuel tank 1TR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel filter, Fuel pump, Fuel tank 2TR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel filter, Fuel pump, Fuel tank EMISSION CONTROL 1KD-FTV - Emission control system, EGR valve, EGR cooler, Exhaust gas temperature sensor, Differential pressure sensor, Exhaust fuel addition injector, Vacuum switching valve, Vacuum regulating valve, Air fuel ratio sensor, Fuel tank cap 2KD-FTV - Emission control system, EGR valve, EGR cooler, Exhaust gas temperature sensor, Differential pressure sensor, Exhaust fuel addition injector, Vacuum switching valve, Vacuum regulating valve, Air fuel ratio sensor, Fuel tank cap 5L-E - Emission control system, Fuel tank cap 1GR-FE - Emission control system, Canister, Vacuum switching valve, PCV valve, Air fuel ratio sensor, Heated oxygen sensor, Fuel tank cap 1TR-FE - Emission control system, Canister, Vacuum switching valve, Ventilation valve, Heated oxygen sensor, Fuel tank cap 2TR-FE - Emission control system, Air pump, Air switching valve, Canister, Vacuum switching valve, PCV valve, Air fuel ratio sensor, Heated oxygen sensor, Fuel tank cap INTAKE / EXHAUST 1KD-FTV - Intake system, Intake manifold, Turbocharger, Intercooler, Exhaust pipe 2KD-FTV - Intake system, Intake manifold, Turbocharger, Intercooler, Exhaust pipe 1GR-FE - Intake system, Vacuum switching valve, Exhaust pipe 5L-E - Exhaust pipe 1TR-FE - Exhaust pipe 2TR-FE - Exhaust pipe COOLING 1KD-FTV - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan 2KD-FTV - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan 5L-E - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan 1TR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan 2TR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan 1GR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan LUBRICATION 1KD-FTV - Lubrication system, Oil filter, Oil pump, Oil pressure switch, Oil level sensor, Engine Oil cooler 2KD-FTV - Lubrication system, Oil filter, Oil pump, Oil pressure switch, Oil level sensor, Engine Oil cooler 5L-E - Lubrication system, Oil filter, Oil pump, Engine Oil cooler 1TR-FE - Lubrication system, Oil filter, Oil pump 2TR-FE - Lubrication system, Oil filter, Oil pump 1GR-FE - Lubrication system, Oil filter, Oil pump IGNITION 1TR-FE - Ignition system, Ignition coil and spark plug 2TR-FE - Ignition system, Ignition coil and spark plug 1GR-FE - Ignition system, Ignition coil and spark plug STARTING 1KD-FTV- Starting system, Pre-heating system, Glow plug, Glow plug controller, Starter, Starter relay, Glow relay, Ignition switch 2KD-FTV- Starting system, Pre-heating system, Glow plug, Glow plug controller, Starter, Starter relay, Glow relay, Ignition switch 5L-E - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch 1TR-FE - Starting system, Starter, Starter relay, Ignition switch 2TR-FE - Starting system, Starter, Starter relay, Ignition switch 1GR-FE - Starting system, Starter, Starter relay, Ignition switch CHARGING 1KD-FTV - Charging system, Generator 2KD-FTV - Charging system, Generator 5L-E - Charging system, Generator 1TR-FE - Charging system, Generator 2TR-FE - Charging system, Generator 1GR-FE - Charging system, Generator TRANSMISSION A340E Automatic Transmission - Automatic transmission system, Fluid, Extension housing rear oil seal, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body A340F Automatic Transmission - Electronic controlled automatic transmission system, Fluid, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body A343E Automatic Transmission - Automatic transmission system, Fluid, Extension housing rear oil seal, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body A343F Automatic Transmission - Automatic transmission system, Fluid, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body A750E Automatic Transmission - Electronic controlled automatic transmission system, Extension housing rear oil seal, Fluid, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Valve body A750F Automatic Transmission - Electronic controlled automatic transmission system, Fluid, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Valve body Clutch - Clutch system, Clutch pedal, Master cylinder, Release cylinder, Clutch accumulator, Clutch unit, Clutch pedal switch G58 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Back-up light switch, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear G58F Manual Transmission - Manual transmission system, Oil, Transfer adaptor oil seal, Back-up light switch, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear R150/R151/R156 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Back-up light switch, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear R150F/R151F/R156F Manual Transmission - Manual transmission system, Oil, Transfer adaptor oil seal, Back-up light switch, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear DRIVE LINE VF2A Transfer - Transfer system, Oil, Case oil seal, Extension housing oil seal, Transfer assembly, Indicator switch Propeller Shaft - Propeller shaft system, Propeller shaft assembly, Front propeller shaft assembly Drive Shaft - Drive shaft system, Front drive shaft assembly Differential - Differential system, Differential oil, Front differential carrier oil seal, Front differential side gear shaft oil seal, Differential carrier assembly, Differential vacuum actuator SUSPENSION & AXLE Axle - Axle system, Front axle hub bolt, Front axle hub, Steering knuckle, Rear axle hub bolt, Rear axle shaft Suspension - Suspension system, Front wheel alignment, Front shock absorber, Front upper suspension arm, Front lower suspension arm, Front stabilizer bar, Rear leaf spring, Rear shock absorber Tire and Wheel - Tire and wheel system BRAKE Brake Control - Anti lock brake system, Vehicle stability control system, Brake actuator, Front speed sensor, Rear speed sensor, Deceleration sensor, Steering angle sensor, VSC Brake - Brake system, Fluid, Brake pedal, Master cylinder, Brake booster, Vacuum pump, Front brake, Front brake flexible hose, Rear brake, Rear brake flexible hose, Load sensing proportioning valve Parking Brake - Parking brake system, Parking brake lever, Parking brake cable STEERING Steering Column - Steering system, Steering column assembly Power Steering - Power steering system, Vane pump, Steering gear HEATER & AIR CONDITIONING Air Conditioning - Air conditioning system, Refrigerant, Refrigerant line, Air conditioning and blower unit, Blower resistor and motor, PTC heater assembly, Compressor, Viscous heater magnet clutch, Condenser, Evaporator temperature sensor, Pressure switch, Heater blower motor relay, Magnetic clutch relay, Air conditioning control assembly, Air Conditioning/Heater switch, Solar sensor, Air conditioning amplifier RESTRAINTS Supplemental Restraint System - Airbag system, Steering pad, Spiral cable, Front passenger airbag assembly, Curtain shield airbag, Front seat side airbag, Center airbag sensor assembly, Front airbag sensor, Side airbag sensor, Rear airbag sensor Seat Belt - Seat belt warning system, Front seat inner belt assembly, Front seat outer belt assembly, Rear seat inner belt assembly, Rear seat outer belt assembly SECURITIES Theft Deterrent - Theft deterrent system, Engine hood courtesy switch, Security horn assembly, Security indicator light Engine Immobiliser - Engine immobiliser system, Unlock warning switch, Transponder key amplifier CRUISE CONTROL SYSTEM Cruise Control - Cruise control system, Cruise control main switch, Clutch switch BODY ELECTRICAL Lighting, Wiper and Washer, Door Lock, Meter, Audio / Visual, Park assist/Monitoring, Horn, Other systems BODY Windshield / Windowglass, Mirror, Instrument panel, Seat, Engine Hood / Door, Exterior, Interior COMMUNICATION SYSTEM CAN communication system ELECTRICAL WIRING DIAGRAM Engine - Charging, Engine control, Ignition, Starting Transmission - ECT and A/T indicator, Shift lock Drive line - 4WD, Rear differential lock Brake - ABS, TRC, VSC Heater & Air Conditioning System - Air conditioner, Heater, PTC heater Restraints - Seat belt warning, SRS Securities - Engine immobiliser system, Theft deterrent Cruise Control System - Cruise control Body Electrical - Audio system, Back-up light, Cigarette lighter, Front fog light, Headlight, Interior light, Stop light, Multi display, Wireless door lock control, Taillight and much much more Body - Mirror heater, Power seat, Power window, Rear window defogger, Remote control mirror, Seat heater Communication System - Multiplex communication system WIRING DIAGRAMS FOR ALL CAR UNITS BODY REPAIR Body Panel Replacement, Body Dimensions, Paint, Coating OTHER INFORMATION
Yousef Ismaeil