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CASE WHEEL LOADER 521E, 621F, 721F, 721E, 821E, 821F, 921F OPERATORS & SERVICE MANUAL

Discussion in 'Service and Repair Manuals' started by novaland, Sep 23, 2015.

  1. novaland

    novaland New Member

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    CASE WHEEL LOADER 521E, 621F, 721F, 721E, 821E, 821F, 921F OPERATORS & SERVICE MANUAL

    Code:
    Brand: Case
    Product Code: Case
    Availability: In Stock
    11.2013 / All Regions / 1 CD / Windows 10, Windows 8, Windows 7, Windows Vista, Windows XP / 32 & 64 bit
    
    CASE Wheel Loader 521E Tier3, 621F, 721F Tier4 / 721E, 821E Tier3 / 821F, 921F Tier4
    
    Operators Manual, Service & Repair Manual, Wiring diagrams, Circuits, Technical Data, Maintenance, Troubleshooting, Specifications and other
    
    Languages:  English
    Code:
    MANUAL CONTENT:
    SERVICE MANUAL
    Engine
    Engine and crankcase
    Air cleaners and lines
    Engine lubrication system
    Aftercooler
    Engine cooling system
    Fan and drive
    Selective Catalytic Reduction (SCR) exhaust treatment
    Engine generic sub-group
    Transmission
    Powershift transmission
    Powershift transmission external controls
    Powershift transmission internal components
    Four-Wheel Drive (4WD) system
    Drive shaft
    Front axle system
    Powered front axle
    Front bevel gear set and differential
    Final drive hub, steering knuckles, and shafts
    Rear axle system
    Powered rear axle
    Rear bevel gear set and differential
    Planetary and final drives
    Brakes and controls
    Hydraulic service brakes
    Hydraulic systems
    Variable displacement pump
    Pilot system
    Main control valve
    Auxiliary hydraulic valves and lines
    Front loader arm hydraulic system
    Steering
    Auxiliary steering
    Wheels
    Front wheels
    Cab climate control
    Air conditioning
    Electrical system
    Fuel tank system
    Engine cooling system
    Service brake electrical system
    Parking brake electrical system
    Hydraulic system control
    Steering control system
    Heating, Ventilation, and Air-Conditioning (HVAC) control system
    Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls
    Harnesses and connectors
    Engine starting system
    Cold start aid
    Alternator
    Battery
    External lighting
    External lighting switches and relays
    Warning indicators, alarms, and instruments
    Loader arm and bucket control system
    Cab/Platform harnesses and connectors
    Cab controls
    Cab lighting
    Wiper/Washer system
    Cab brake controls
    Cab controls (Lift arm, Boom, Dipper, Bucket)
    Selective Catalytic Reduction (SCR) electrical system
    FAULT CODES
    Platform, cab, bodywork, and decals
    Pneumatically-adjusted operator seat
    Cab
    
    OTHER
    Code:
    OPERATORS MANUAL:
    1 GENERAL INFORMATION
    Note to the owner
    Operator's manual storage
    Right, left, front, and rear of the machine
    Machine components
    Note to the owner
    Product identification
    Electro-Magnetic Compatibility (EMC)
    2 SAFETY INFORMATION
    Safety rules and signal word definitions
    Personal safety
    Safety rules - Utility safety
    Safety rules - Operating precautions
    Safety rules - Maintenance precautions
    Safety rules - Fuel handling
    Safety rules - Burn Prevention
    Safety rules - Support strut and service link
    Safety signs
    3 CONTROLS/INSTRUMENTS
    ACCESS TO OPERATOR'S PLATFORM
    Proper entry and exit
    OPERATOR'S SEAT
    Overview
    FORWARD CONTROLS
    Front console
    Steering column
    Pedal controls
    Parking brake
    LEFT-HAND SIDE CONTROLS
    Transmission controls
    Joystick steering
    RIGHT-HAND SIDE CONTROLS
    Overview
    Two function valve
    Three function valve
    Four function valve
    Wrist rest
    EXTERIOR CONTROLS
    Hood switch and master disconnect
    INSTRUMENT CLUSTER
    Overview
    Status and warning icons
    Display settings
    Keypad
    Operator preferences
    SIDE CONSOLE
    Overview
    Switch operations
    Climate controls
    CLIMATE CONTROLS
    Cab air louvers
    Windows
    4 OPERATING INSTRUCTIONS
    COMMISSIONING THE UNIT
    Before starting the engine
    Run in period of a new machine
    STARTING THE UNIT
    Starting the engine
    Operating in extreme temperatures
    Cold temperature operation
    Transport/service link
    STOPPING THE UNIT
    Stopping the engine
    MOVING THE UNIT
    Before operating the transmission
    Ride control
    Control levers
    Auxiliary forward, neutral, reverse (F-N-R) switch
    Automatic mode
    Loader functions
    5 TRANSPORT OPERATIONS
    RECOVERY TRANSPORT
    Safety rules
    Transporting the machine
    Moving a disabled machine
    6 WORKING OPERATIONS
    LOADER OPERATIONS
    Operating tips
    Changing loader attachments
    Coupling to the attachment
    Uncoupling the attachment
    Joystick operation
    7 MAINTENANCE
    GENERAL INFORMATION
    Servicing
    Support strut for loader lift arm
    Releasing pressure in the hydraulic system
    Fluids and lubricants
    Biodiesel fuels
    Selective Catalytic Reduction (SCR) - Overview
    Selective Catalytic Reduction (SCR) system
    MAINTENANCE CHART
    Maintenance Chart
    Daily inspection
    General
    Every 10 hours
    Engine oil
    Every 50 hours
    Bucket/attachment grease fittings
    Grease machine and attachments
    Hydraulic oil level
    Transmission oil level
    Engine coolant
    Initial 100 hours
    Wheel torque
    Change engine oil and filter (Initial)
    Clean in-line DEF supply filter (Initial)
    Fuel prefilter (Initial)
    Fuel filter (Initial)
    Replace hydraulic oil filter (Initial)
    Every 100 hours
    Grease fittings
    Every 250 hours
    Grease drive shaft slip joints
    Cab air filter - Recirculation filter
    Wheels and tires
    Every 500 hours
    Engine oil and filter
    Replace fuel prefilter
    Fuel filter
    Fuel tank sediment
    Axle oil level
    Roll over protective structure
    Battery fluid level
    Every 1000 hours
    Pivot points
    Articulation fittings
    Hydraulic oil filter
    Drive belt
    Cab air filter - Recirculation filter
    Replacing the engine breather filter
    Every 1500 hours
    Front and rear axle
    Transmission fluid and filter
    Clean breather
    Selective catalytic reduction system - Clean in-line supply filter
    Calibrating the gear box
    Transmission declutch pressure adjustment 4-speed transmission only
    Every 2000 hours
    Hydraulic oil and filters
    Engine coolant
    Engine air filters
    Frame and cab - lubricate
    Engine valve clearance
    Every 3000 hours
    Selective catalytic reduction system - replace supply module filter
    Fuel pre-filter
    Clean selective catalytic reduction system tank filter
    Air conditioning condenser
    Height control and return to travel
    Return to dig
    Parking brake
    Secondary steering
    Cab service
    ELECTRICAL SYSTEM
    Battery service
    Battery electrolyte level
    Auxiliary battery connections
    Battery removal and installation
    Fuses and relays
    Work lights
    Driving lights
    Additional features
    STORAGE
    Preparation
    Every 30 days
    Removal
    8 SPECIFICATIONS
    General specifications
    Lift capacities
    Machine specifications and dimensions - General specifications
    Weight adjustments - Material weights and weight adjustments
    Torque charts
    Material weights
    9 ACCESSORIES
    General accessories
    
    OTHER

    CASE-WHEEL-LOADER-521E-MANUAL.png CASE-WHEEL-LOADER-621F-MANUAL.jpg CASE-WHEEL-LOADER-821F.jpg
     

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