2005-2013 BMW R1200RT Service Repair Manual (3414 Pages0
11 00 050 Removing and installing engine
11 00 209 Engine-oil change, with filter
11 00 550 Replacing engine (engine removed)
11 11 023 Replacing rotary shaft seal, crankshaft, output side
11 11 043 Replacing oil-level indicator
11 11 052 Replacing shaft sealing ring for balancing shaft
11 11 055 Replacing left cylinder
11 11 065 Replacing right cylinder
11 11 067 Sealing left cylinder
11 11 070 Sealing right cylinder
11 11 120 Removing and installing or replacing all cylinders
11 11 131 Sealing all cylinders
11 11 514 Replacing engine block (engine removed)
11 12 009 Tightening cylinder head
11 12 050 Replacing cylinder-head covers
11 12 060 Replacing left cylinder-head gasket
11 12 062 Replacing right cylinder-head gasket
11 12 091 Replacing all cylinder-head gaskets
11 12 201 Replacing all cylinder heads
11 12 268 Replacing covers for spark plugs
11 12 280 Replacing covers for secondary spark plugs
11 12 288 Replacing cover for camshaft, left
11 12 290 Replacing cover for camshaft, right
11 14 020 Replacing cover of engine
11 14 061 Replacing timing case cover
11 14 065 Replacing shaft sealing ring in timing case cover
11 14 067 Replacing sealing ring for balancing shaft in timing case cover
11 15 050 Replacing engine breather with hose
11 21 511 Replacing crankshaft (engine removed)
11 24 056 Replacing all conrod bearings
11 26 607 Replacing countershaft (engine removed)
11 27 000 Replacing balancing shaft
11 27 020 Replacing gear set for balancing shaft
11 27 031 Replacing bearing for balancing shaft in crankcase
11 27 036 Replacing bearing for balancing shaft in timing case cover
11 31 040 Replacing timing chain, crankshaft countershaft
11 31 043 Replacing chain tensioner, crankshaft countershaft
11 31 200 Replacing left camshaft
11 31 205 Replacing right camshaft
11 31 210 Replacing all camshafts
11 31 770 Replacing timing chains, countershaft camshaft (engine removed)
11 33 220 Replacing rocker arms with rocker-arm shafts, left
11 33 222 Replacing rocker arms with rocker-arm shafts, right
11 33 280 Replacing all rocker arms with rocker-arm shafts
11 34 004 Adjusting valve clearance
11 34 020 Replacing one valve
11 34 040 Replacing valve stem seals
11 53 200 Replacing oil thermostat
11 61 176 Replacing one air intake stub
12 00 015 Reading fault-code memories with the BMW Motorrad diagnostic system
12 12 011 Replacing all spark plugs
12 12 509 Replacing all spark plugs (for maintenance)
12 13 155 Replacing direct ignition coil
12 13 165 Replacing secondary direct ignition coil
12 31 022 Replace alternator
12 31 220 Replace belt pulley on crankshaft
12 31 230 Replace belt pulley on alternator
12 31 250 Replacing belt for alternator
12 31 657 Replacing alternator belt (for maintenance)
12 32 000 Replacing control switch for alternator
12 41 025 Replacing starter
12 61 010 Replacing oil-pressure sensor
12 61 066 Replacing oil level sensor
12 72 001 Replacing sensor for crankshaft
12 72 020 Replacing sensor for camshaft
13 31 010 Replacing fuel supply quick-action coupling, feed line
13 53 050 Replacing fuel distributor
13 53 100 Replacing pressure regulator
13 54 050 Replacing all throttle-valve stubs
13 60 110 Adjusting engine synchronisation
13 61 015 Replacing control units for engine management system
13 62 010 Replacing intake-air temperature sensor
13 63 000 Replacing throttle-valve potentiometer
13 63 020 Replacing idle actuator
13 64 180 Replacing injection valves
13 71 010 Replacing intake air silencer
13 72 001 Replacing air filter element
16 11 030 Removing and installing fuel tank
16 11 213 Replacing cap for fuel tank
16 11 222 Replacing safety valve
16 11 531 Replacing fuel tank (fuel tank removed)
16 12 008 Replacing fuel filter
16 14 000 Replacing fuel gauge
16 14 010 Replacing fuel pump electronics
16 14 020 Replacing fuel pump
17 21 000 Replacing oil cooler
17 22 035 Replacing oil cooler line, feed
17 22 050 Replacing oil cooler line, return
18 11 100 Replacing exhaust elbow
18 12 095 Replacing end silencer
18 21 000 Replacing rubber mount for silencer
18 30 040 Replacing oxygen sensors
21 21 000 Removing and installing or replacing clutch
21 21 600 Checking clutch for wear (clutch removed)
21 52 507 Replacing clutch slave cylinder
21 52 510 Replacing clutch line (handlebar fitting to slave cylinder)
23 00 010 Changing gearbox oil
23 00 020 Removing and installing gearbox
23 00 510 Changing gearbox oil (regular maintenance)
23 00 520 Replacing gearbox (gearbox removed)
23 11 501 Replacing gearbox housing (gearbox removed)
23 12 022 Replacing shaft sealing ring of input shaft in gearbox housing
23 12 023 Replacing rotary shaft seal of input shaft in housing cover
23 12 078 Replacing rotary shaft seal of output shaft
23 12 090 Replacing radial shaft sealing ring of selector drum
23 12 111 Replacing shaft sealing ring of foot-operated selector shaft
23 12 640 Replacing bearings of all gearbox shafts (gearbox removed)
23 14 051 Replacing potentiometer for gear indicator
23 21 510 Replacing input shaft (gearbox removed)
23 21 530 Replacing intermediate shaft (gearbox removed)
23 21 540 Replacing output shaft (gearbox removed)
23 21 751 Removing and installing, disassembling and assembling input shaft (gearbox removed)
23 21 756 Removing and installing, disassembling and assembling output shaft (gearbox removed)
23 31 501 Replacing selector forks (gearbox removed)
23 31 510 Replacing selector fork, 2nd 3rd gear (gearbox removed)
23 31 515 Replacing shift fork, 1st-5th gear (gearbox removed)
23 31 520 Replacing shift fork, 4th-6th gear (gearbox removed)
23 31 533 Replacing pawl (gearbox removed)
23 31 559 Replacing locking lever (gearbox removed)
23 31 625 Replacing selector drum (gearbox removed)
23 31 650 Replacing foot-operated selector shaft
23 41 300 Replacing gearshift lever
23 41 304 Replacing intermediate shaft, gearshift pedal
23 41 325 Replacing selector rod on gearshift lever
23 41 329 Replacing shift lever on selector shaft
31 31 001 Replacing front spring strut
31 42 028 Replacing upper fork bridge
31 42 029 Replacing lower fork bridge
31 42 041 Replacing bearing in upper fork bridge
31 42 046 Replacing pot-type joints in upper fork bridge
31 42 048 Replacing ball joint in bottom fork bridge
31 42 151 Replacing fork slider tubes
31 42 181 Replacing seals of fork legs
31 42 212 Replacing fixed fork tubes
31 42 350 Replacing fork legs
31 42 410 Replacing leading link
31 42 850 Replacing bearings of leading link (leading link removed)
32 71 165 Replacing both halves of handlebar
32 72 001 Replacing throttle twistgrip
32 72 065 Replacing clutch handlebar fitting
32 72 070 Replacing clutch lever
32 72 097 Replacing left grip
32 72 119 Replacing front brake lever
32 72 120 Replacing handbrake fitting
32 72 626 Replacing clutch handlebar fitting
32 73 060 Replacing throttle-cable divider
32 73 074 Replacing throttle cable (throttle-cable divider - throttle valve, left)
32 73 078 Replacing throttle cable (throttle-cable divider - throttle valve, right)
32 73 101 Replacing throttle cable to handlebar
32 73 150 Replacing Bowden cable for cruise control
32 73 506 Replacing throttle cable (throttle-cable divider throttle valve, left) (associated work)
32 73 507 Replacing throttle cable (throttle-cable divider- throttle valve, right) (associated work)
32 73 509 Replacing throttle cable to handlebar
32 73 550 Replacing Bowden cable for cruise control
33 00 001 Rear wheel drive, changing oil
33 11 060 Replacing shaft sealing ring of wheel axle in housing
33 53 000 Replacing rear spring strut
33 53 009 Spring strut, ESA function test
34 00 010 Changing brake fluid
34 00 570 Integral ABS Bleeding front wheel circuit
34 00 572 Integral ABS Bleeding front control circuit
34 00 580 Integral ABS Bleeding rear wheel circuit
34 00 582 Integral ABS Bleeding rear control circuit
34 00 608 Changing brake fluid in entire Integral ABS control circuit (for maintenance)
34 11 008 Replacing front brake pads
34 11 060 Replacing front brake caliper (without bleeding)
34 11 220 Replacing front brake discs
34 11 832 Replacing front brake pads
34 11 840 Replacing front brake discs
34 21 060 Replacing rear brake caliper (without bleeding)
34 21 200 Replacing rear brake pads
34 21 301 Replacing rear brake disc
34 21 769 Replacing rear brake pads
34 21 772 Replacing rear brake disc
34 31 001 Replacing rear brake master cylinder
34 32 030 Replacing front brake hose to left brake caliper (without bleeding)
34 32 031 Replacing front brake hose to right brake caliper (without bleeding)
34 32 032 Replacing front brake hose (without bleeding)
34 32 036 Replacing front brake hose to handbrake fitting (without bleeding)
34 32 038 Replacing rear brake hose to brake caliper (without bleeding)
34 32 040 Replacing front ABS brake pipe to pressure modulator
34 32 044 Replacing front ABS brake pipe from pressure modulator
34 32 050 Replacing rear ABS brake pipe to pressure modulator
34 32 051 Replacing rear ABS brake pipe from pressure modulator
34 32 499 Replacing brake hose, rear, from reservoir
34 51 050 Replacing ABS pressure modulator
34 51 100 Replacing front ABS sensor ring
35 21 000 Replacing footbrake lever
36 30 008 Balancing front wheel
36 30 018 Balancing rear wheel
36 30 341 Replacing front wheel
36 30 351 Replacing rear wheel
36 31 351 Replacing wheel bearing for front wheel
36 32 528 Checking wheel rim for runout (wheel rim removed)
36 32 552 Changing tyre for front wheel
36 32 553 Changing tyre for rear wheel
46 51 030 Removing and installing front frame section
46 51 050 Replacing rear frame section
46 51 102 Replacing struts, front frame section
46 52 000 Replacing centre stand
46 52 011 Replacing tension spring for centre stand
46 52 509 Removing and installing centre stand, cleaning and lubricating
46 53 000 Replacing side stand
46 53 011 Replacing tension springs for side stand
46 53 505 Removing and installing side stand, cleaning and lubricating
46 54 200 Replacing luggage carrier
46 54 315 Replacing case lid
46 54 330 Replacing left and right holders for cases
46 61 004 Replacing front mudguard (front section)
46 61 008 Replacing front mudguard (rear section)
46 62 000 Replacing rear mudguard
46 62 050 Replacing number-plate carrier
46 63 031 Replacing windscreen
46 63 032 Replacing left and right holders for windscreen
46 63 039 Replacing adjustable windscreen holder
46 63 119 Replacing tank rail
46 63 195 Replacing top section of fairing
46 63 198 Replacing fairing bracket on frame
46 63 200 Replacing centre cover of fuel tank
46 63 204 Replacing left cover of fuel tank
46 63 208 Replacing right cover of fuel tank
46 63 249 Replacing left bottom section of fairing
46 63 250 Replacing right bottom section of fairing
46 63 261 Replacing drive unit for electrically adjustable windscreen
46 63 317 Replacing front right storage compartment lid
46 63 322 Replacing right tail trimmer panel
46 63 324 Replacing left tail trimmer panel
46 63 333 Replacing left side panel of fairing
46 63 334 Replacing right side panel of fairing
46 63 343 Replacing inner trim for instruments
46 71 299 Replacing left footrest plate
46 71 312 Replacing right footrest plate
51 16 041 Replacing mirror glass
51 16 043 Removing and installing or replacing both mirrors
51 25 020 Replacing lock barrel for fuel tank
51 25 038 Replacing lock barrel in ignition steering lock
51 25 044 Replacing steering-lock housing
51 25 060 Replacing lock barrel for seat lock
51 25 090 Replacing lock barrel for integral case
51 25 120 Replacing lock barrel for storage compartment lid
61 11 100 Replacing main wiring harness
61 12 115 Removing and installing or replacing wiring harness for radio
61 12 120 Removing and installing or replacing aerial cable
61 21 011 Replacing battery
61 21 019 Recharging battery
61 31 063 Replacing left multifunction switch
61 31 073 Replacing right multifunction switch
61 31 295 Replacing clutch switch
61 31 300 Replacing front brake-light switch
61 31 302 Replacing side-stand switch
61 31 310 Replacing rear brake-light switch
61 31 390 Replacing starter relay
61 31 475 Replacing front wheel-speed sensor
61 31 476 Replacing rear wheel-speed sensor
61 33 000 Replacing horn
61 35 020 Replacing ZFE control unit (central vehicle electronics)
61 35 150 Replacing ring aerial, ignition switch and steering lock
62 11 200 Replacing instrument panel
62 11 205 Replacing cover for instrument cluster
63 12 000 Adjusting headlight
63 12 091 Replacing headlight
63 12 499 Headlight conversion, tourist solution
63 13 150 Replacing front turn indicator
63 21 380 Replacing rear light
65 13 066 Replacing left loudspeaker box
65 13 069 Replacing right loudspeaker box
65 14 000 Replacing holder for radio
65 14 001 Replacing blower for radio
65 14 005 Removing and installing or replacing radio
65 14 012 Removing and installing or replacing operating panel for radio
65 14 070 Replacing front remote control unit for radio
65 21 000 Removing and installing or replacing aerial
65 71 000 Replacing control unit for cruise-control system
65 75 000 Replacing control unit for anti-theft alarm
65 75 520 Replacing batteries for DWA control unit
65 81 050 Replacing outside temperature sensor
BMW F650GS Repair Manual English (307 Pages)
Introduction
Maintenance schedule
Pre-dewery Check
Service data
Instructions for pre-deltvery check
Contents
00 Maintenance and general instructions
11 Motor
12 Engine electrics
13 Fuel preparation and control
16 Fuel tank and lines
17 Radiator
18 Exhaust system
21 Clutch
23 Gearbox
27 drive chain
32 Steering
33 Rear wheel drive
34 Brakes
36 Wheels and tyres
46 Frame
51 Equipment
61 General electrical equipment
62 Instruments
63 Lights
BMW R 1200 CL Diagrams & Technical Training
Technical Features in Detail
Pre Delivery Inspection Procedures
Retail Delivery Handover Procedure .
600 Mile Inspection Procedures
New Special Tools
Wiring Diagrams
Electrical Component Location Charts
Alarm System Components and Programming Information
2009_Bmw_K1300r_Repair_Service_Manual_K1300.ISO
RepROM_K7x.ISO
