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BMW F06 650i COUPE Workshop Service Manual
Model: BMW F06 650i COUPE AutomotiveType of Manual: Workshop Service Manual
Type of Machine: Automotive
Brand: BMW
Language: English
Format: PDF
Size: 248 MB
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Number of Pages: 4675 Pages
Contents:
Repair Instructions
00 Maintenance and general note
00 Maintenance
Battery: Check battery. If necessary, recharging battery.
BMW Quality Certification I
BMW rapid inspection
Body: Check for corrosion (except cavities)
Brake lines and connections: visual inspection for leaks, damage, attachment and correct position
CBS reset
Check horn, headlight flashers and hazard warning flashers
Check windscreen wash/wipe system
Checking coolant level and concentration, correcting if necessary
Checking instrument/inscription lighting, interior/luggage compartment/glove box lights and blower
Checking lighting system
Checking of road safety (test drive)
Engine oil consumption measurement
Pre-delivery check
Seat belts: Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp
Service - air filter element
Service - brake fluid
Service - engine oil
Service - front brakes
Service - microfilter
Service - rear brakes
Service - spark plugs
Service - vehicle check
Service engine oil (US version only)
Standard scope of service
Steering components: Check for play, damage and, if nec., tightness
Steering fluid fuel tank: Check oil level.
Tyres: checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern
Underbody incl. all visible components: Check for damage, correct position, tightness, corrosion
Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers
When driving on a race track
Windscreen washer system: checking fluid level, topping up if necessary
Wiring harness and connections: Check for damage, mounting and correct position
Work instruction for removing the protective film
01 Safety information, note regarding the handling of the repair instructions
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
Information on using cleaning agent/paints (personal protection equipment)
Instructions for desiccant insert replacement
Notes on handling the high pressure cleaner
Precautionary measures on vehicles with active pedestrian protection system
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for handling oil
Symbols used and information in repair instructions
02 Raise vehicle and tow away
Raising the vehicle using a vehicle lift
03 Tightening specifications
Microencapsulated screws
04 12 V vehicle electrical system
Information on intelligent battery sensor (IBS)
Notes on AGM battery
Notes on handling optical fibres
Notes on handling wiring harnesses and cables
06 Vehicle-specific notes
Information/warning labels
Instructions for opening and part exchange in refrigerant circuit
Instructions for replacement of air conditioning capacitors and radiator/coolers
07 Operating fluids
Instructions for handling R1234yf refrigerant
Note for handling R134a refrigerant
Notes on the refrigerant (R134a, R1234yf) and refrigerant oil
Safety information for handling refrigerant R1234yf
Safety informations for handling refrigerant oil
Safety informations for handling tetrafluorethane refrigerant R134a
08 Exhaust-gas test, roadworthiness test
Testing of service brakes at the official periodic vehicle check according to EU Directive 2010/48/EU and Germany § 29_StVZO for vehicles with first registration beginning on July 28, 2010.
10 Heating/air conditioning system
Instructions for desiccant insert replacement
Instructions for handling R1234yf refrigerant
Instructions for opening and part exchange in refrigerant circuit
Instructions for replacement of air conditioning capacitors and radiator/coolers
Note for handling R134a refrigerant
Notes on the refrigerant (R134a, R1234yf) and refrigerant oil
Safety information for handling refrigerant R1234yf
Safety informations for handling refrigerant oil
Safety informations for handling tetrafluorethane refrigerant R134a
11 General maintenance
GA8HP70ZChecking/topping up oil level in automatic transmission (GA8HP45Z,GA8HP50Z,GA8HP90Z)
Maintenance and general note
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
11 Engine
00 Engine
Checking compression of all cylinders (N63 N74 S63)
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
Engine identification
Engine oil consumption measurement
Equipment recoding special tool number of the transverse member for fixing the engine in the installation location
Handling components after flood damage
Overview of consumables (Electronic Parts Catalogue)
Removing and installing engine on front axle (N63O1) with GA8HP70Z transmission
Removing and installing/replacing the acoustic cover (N63 B44 O 0/1)
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for handling oil
Securing engine in installation position (N63O1)
Service - engine oil (N63O1)
12 Cylinder head with lid
Checking cylinder head on watertightness (N63O1)
Cleaning the intake port using walnut shell granulate (N63, N63T)
Grinding cylinder head lower face (N63O1)
Removing and installing left cylinder head (N63O1)
Removing and installing right cylinder head (N63O1)
Removing and installing/sealing left cylinder head cover (N63O1)
Removing and installing/sealing right cylinder head cover (N63O1)
Removing engine cover (N63O1)
Replace oil separator (N63O1)
Replacing both cylinder head gaskets (N63O1)
13 Oil sump
Removing and installing/replacing lower oil sump section (N63O1)
Removing and installing/replacing upper oil sump section (N63O1)
14 Case Covers
Removing and installing lower timing case cover (N63O1)
Removing and installing timing case cover, top left (N63O1)
Removing and installing timing case cover, top right (N63O1)
Removing and installing/replacing roller chain for oil pump drive (N63O1)
Replacing radial shaft seal in lower gear case cover (N63O1)
Replacing the crankshaft seal on the transmission side (N63O1)
15 Crankcase ventilation
Remove/install/replace engine ventilation line
Removing and installing/replacing engine ventilation connecting line
Replace oil separator (N63O1)
21 Crankshaft and Bearings
Replacing all crankshaft main bearing shells (N63O1)
Replacing crankshaft (N63O1)
Table Bearing shells, Bearing shells N63
22 Flywheel
Removing and installing/replacing flywheel (transmission removed - N63O1)
Replacing roller bearing for dual-mass flywheel (N63)
23 Vibration damper
Removing and installing/replacing vibration damper (N63O1)
24 Connecting Rods and Bearings
Replace all connecting rod bearings (N63O1)
25 Pistons with Rings and Pins
Removing and installing or replacing all pistons (N63O1)
28 Drive belt with tensioning and deflecting element
Replacing A/C compressor drive belt with belt tensioner (N63O1)
Replacing drive belt for alternator (N63O1)
Replacing tensioning device for alternator drive belt (N63O1)
31 Camshaft
Adjusting camshaft timing on left side (N63O1)
Adjusting camshaft timing on right side (N63O1)
Checking camshaft timing on left side (N63O1)
Checking camshaft timing on right side (N63O1)
Removing and installing / replacing all rocker arms, right (N63O1)
Removing and installing/renewing right exhaust camshaft (N63O1)
Removing and installing/replacing all rocker arms on left side (N63O1)
Removing and installing/replacing intermediate lever on the right (N63O1)
Removing and installing/replacing left exhaust camshaft (N63O1)
Removing and installing/replacing left intake camshaft (N63O1)
Removing and installing/replacing left intermediate lever (N63O1)
Removing and installing/replacing right inlet camshaft (N63O1)
Removing hydraulic chain tensioner for timing chains on left side (N63O1)
Removing hydraulic chain tensioner for timing chains on right side (N63O1)
Replacing both timing chains (N63O1)
33 Rocker arm with bearing
Removing and installing / replacing all rocker arms, right (N63O1)
Removing and installing/replacing all hydraulic valve clearance compensating elements (HVC) (N63O1)
Removing and installing/replacing all rocker arms on left side (N63O1)
34 Valves with springs
Removing and installing/replacing all valves (N63O1)
Replacing all valve springs (N63O1)
Replacing all valve stem seals (N63O1)
36 Variable camshaft control
Adjusting camshaft timing on left side (N63O1)
Adjusting camshaft timing on right side (N63O1)
Checking camshaft timing on left side (N63O1)
Checking camshaft timing on right side (N63O1)
Removing and installing/renewing both solenoid valves on right side (N63O1)
Removing and installing/renewing inlet and exhaust adjustment units on left side (N63O1)
Removing and installing/replacing both solenoid valves on left side (N63O1)
Removing and installing/replacing inlet and exhaust adjustment units on right side (N63O1)
37 Variable valve gear
Removing and installing/replacing a Valvetronic torsion spring (N63O1)
Removing and installing/replacing intermediate lever on the right (N63O1)
Removing and installing/replacing left eccentric shaft (N63O1)
Removing and installing/replacing left intermediate lever (N63O1)
Removing and installing/replacing right eccentric shaft (N63O1)
Removing and installing/replacing servomotor for eccentric shaft (cyl. 1 to 4) (N63O1)
Removing and installing/replacing servomotor for eccentric shaft (cylinders 5 to 8) (N63O1)
40 Oil supply
Checking engine oil pressure (N63O1)
41 Oil pump with strainer and motor
Removing and installing/replacing oil pump (N63O1)
Removing and installing/replacing roller chain for oil pump drive (N63O1)
42 Oil filters and lines
Oil return cover (N63O1)
Removing and installing/renewing oil feed line for exhaust turbocharger N63O1
51 Coolant pump with drive
Removing and installing/replacing coolant pump (N63O1)
53 Thermostat and engine-proof coolant lines
Removing and installing/replacing auxiliary water pump for exhaust turbocharger (N63O1)
Removing and installing/replacing coolant thermostat (N63)
Replacing both coolant lines for exhaust turbocharger on connection pipes (service kit for feed and return) (N63Tü1)
Replacing coolant feed lines for exhaust turbocharger at connection pipes (N63Tü1)
Replacing coolant return line for exhaust turbocharger at connection pipes (N63Tü1)
Replacing coolant return line for exhaust turbocharger on auxiliary coolant pump (N63Tü1)
61 Intake manifold
BMW leakage test for intake system (N63O1)
Cleaning the intake port using walnut shell granulate (N63, N63T)
Removing and installing/replacing left intake plenum (N63O1)
Removing and installing/replacing right intake plenum (N63O1)
65 Charger with control
Removing and installing/renewing heat shield at bottom (N63O1)
Removing and installing/renewing heat shield at top (N63O1)
Removing and installing/replacing exhaust turbocharger, left, cylinders 5-8 (N63O1)
Removing and installing/replacing exhaust turbocharger, right, cylinders 1-4 (N63O1)
Removing and installing/replacing right intake plenum (N63O1)
Removing and installing/replacing vacuum reservoir (N63O1)
66 Vacuum pump
Checking function of vacuum system (N63 O0 O1)
Removing and installing/replacing vacuum pump (N63O1)
74 Exhaust-gas recirculation valve
Replacing both pressure converters for turbocharger (N63O1)
78 CO adjustment, oxygen sensor
Replacing left control sensor (N63O1)
Replacing left monitoring sensor (N63O1)
Replacing right control sensor (N63O1)
Replacing right monitoring sensor (N63O1)
Engine
Equipment recoding special tool number of the transverse member for fixing the engine in the installation location
Mounting engine on assembly stand (N63O1)
Precautionary measures on vehicles with active pedestrian protection system
Removing and installing engine on front axle (N63O1) with GA8HP70Z transmission
Removing engine cover (N63O1)
Securing engine in installation position (N63O1)
12 Engine electrical system
00 Engine electrical system
Battery replacement information
Butt connector for repairing a plug connection
Handling components after flood damage
Instructions for removal and replacement of control units
Instructions for working on the ignition system
Notes for disconnecting and connecting the vehicle battery
Notes for opening contacts and locks of different plug contact systems
Notes on handling wiring harnesses and cables
Notes/information on start assistance (jump starting)
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety information on handling hybrid cars
Unlocking and disconnecting various plug connections in electrical and hybrid vehicles
12 Ignition lead, spark plugs
Removing and installing/replacing all spark plugs (N54, N63 B44 0/1, N74)
13 Ignition coil
Replace the ignition coils (N63 B40/B44 O 1)
14 Electronic Shift Units or Control Units
Encoding the control unit (DME/DDE)
Programming the control unit (DME/DDE)
Removing/replacing the left knock sensors (N63, B40/B44 O 1)
Removing/replacing the right knock sensors (N63, B40/B44 O 1)
Replace the control unit (DME) for cylinders 1-4 (N63 B40/B44 O 1)
Replace the control unit (DME) for cylinders 5-8 (N63 B40/B44 O 1)
Replacing pulse sensor on left exhaust camshaft (N63 B40/B44 O 1)
Replacing pulse sensor on right exhaust camshaft (N63 B40/B44 O 1)
Replacing pulse sensor on right intake camshaft (N63 B40/B44 O 1)
Replacing the pulse sensor on the crankshaft (N63 B40/B44 O 1)
31 Alternator with Drive and Mounting Parts
Removing and installing or replacing the alternator (N63 B40/B44 O 1)
41 Starter motor with mounting
Handling components after flood damage
Remove and install/replace the starter motor (N63 B40 /B44 O 1)
Replacing the engagement solenoid switch
42 Starter line
Replacing safety battery terminal (SBK)
51 Engine wiring harness
Removing and installing/replacing engine wiring harness section, ignition module cylinder 1-4 (N63 B40/44 O 1)
Removing and installing/replacing engine wiring harness section, ignition module cylinder 5-8 (N63 B40/44 O 1)
Removing and installing/replacing engine wiring harness section, sensor system module cylinder 1-4 (N63 B40/44 O 1)
Removing and installing/replacing engine wiring harness section, sensor system module cylinder 5-8 (N63 B40/44 O 1)
Removing and installing/replacing engine wiring harness section, Valvetronic servomotor cylinder 1-4 (N63 B40/44 O 1)
Removing and installing/replacing engine wiring harness section, Valvetronic servomotor cylinder 5-8 (N63 B40/44 O 1)
Removing and installing/replacing supply module wiring harness section (N63 B40/44 O 1)
Safety information on handling hybrid cars
61 Oil pressure, oil temperature, oil level display
Removing and installing/replacing oil level sensor for engine oil (N63 B40/B44 O 0/1)
Removing and installing/replacing oil pressure sensor (N63 B40/ B44 O 0/1)
Engine electrical system
Precautionary measures on vehicles with active pedestrian protection system
13 Fuel preparation and control
00 Fuel preparation, check
Safety information for working on vehicles with automatic engine start-stop function (MSA)
31 Fuel pump with drive and line
Checking fuel delivery pressure (N20, N53, N54, N55, N63 B40/44 O 0/1, N74)
Notes regarding the fuel pressure test (reference pressure: surrounding area)
51 Injection pump, control section, mixture control unit
Removing and installing/replacing right high pressure pump (N63 B40 /B44 O 1)
Removing and installing/replacing the left high pressure pump (N63 B40/B44 O 1)
53 Fuel Injector Nozzles and Lines
Clean the cylinder heads in the area of injectors to prevent sand/dust contamination.
Remove and install/replace the feed line (N63 B40/B44 O 1)
Removing and installing or replacing an injector (N63 B40/B44 O 1)
Removing and installing/replacing right rail (N63 B40/B44 O 1)
Replacing left high pressure fuel sensor (N63 B40/B44 O 1)
Replacing right high pressure fuel sensor (N63 B40/B44 O 1)
54 Throttle valve and operation
Removing and installing/sealing right throttle body (N63 B44/B40 O 1)
Removing and installing/sealing the left throttle body (N63 B44/B40 O 1)
62 Senders for Control Unit
Removing and installing/replacing both hot film air mass meters
Removing and installing/replacing left or right hot film air mass meter (N63 B40/B44 O 1)
Removing and installing/replacing pressure sensor on left charge air cooler (N63 B40/44 O 0/1)
Removing and installing/replacing pressure sensor on right charge air cooler (N63 B40/B44 O 0/1)
Replacing coolant temperature sensor (N63 B40/B44 O 0/1)
71 Intake silencer
Removing and installing/replacing both intake silencer housings (N63 B40/B44 O 0/1)
Replacing both air filter elements (N63 B44 O 0/1)
72 Air filter
Replacing both air filter elements (N63 B44 O 0/1)
90 Carbon canister ventilation
Replacing the left tank vent valve (N63 B40/B44 O 1)
Replacing the right tank vent valve (N63 B40/B44 O 1)
Fuel preparation and control
Precautionary measures on vehicles with active pedestrian protection system
Remove the intake port (N63 B40/B44 O 1)
Replacing both coolant lines for exhaust turbocharger on connection pipes (service kit for feed and return) (N63Tü1)
Replacing coolant feed lines for exhaust turbocharger at connection pipes (N63Tü1)
Replacing coolant return line for exhaust turbocharger at connection pipes (N63Tü1)
Replacing coolant return line for exhaust turbocharger on auxiliary coolant pump (N63Tü1)
16 Fuel supply
00 Fuel supply
Checking fuel tank and tank ventilation system for leaks
Draining and filling fuel tank
11 Fuel tank with fuel filler pipe
Checking filler cap pressure relief valve
Removing and installing/replacing fuel tank (petrol/gasoline)
Replacing clamping bands for fuel tank
12 Lines
Removing and installing or replacing carbon canister
Removing and installing/replacing carbon canister (US version NVLD)
Removing and installing/replacing sensor for fuel gauge
Replacing outer fuel filter
13 Crankcase ventilation, emission monitoring
Removing and installing/replacing pressure switch for Natural Vacuum Leak Detection (NVLD)
Removing and installing/replacing temperature sensor for Natural Vacuum Leak Detection (NVLD)
14 Delivery, preparation and content measurement, control units, electric fuel pump
Removing and installing or replacing control unit for electric fuel pump
Removing and installing/replacing dust filter for Natural Vacuum Leak Detection (NVLD)
Removing and installing/replacing electric fuel pump
Removing and installing/replacing sensor for fuel gauge
Fuel supply
Information on using cleaning agent/paints (personal protection equipment)
Precautionary measures on vehicles with active pedestrian protection system
17 Cooling
00 Cooling, check
Bleed and fill the cooling system for the charge air cooler with the vacuum filling unit
Bleeding cooling system and checking for watertightness (N63 B40/B44 O 1)
Bleeding cooling system for charge air cooler (N63 B40/B44 O 0/1)
Checking watertightness of cooling system (N63 B40/B44 O 1, N74)
Drain and top up coolant (N63 B40/B44 O 1)
Instructions for working on cooling system
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Venting and filling cooling system with vacuum filling unit
10 Radiator, expansion tank, lines
Checking watertightness of cooling system (N63 B40/B44 O 1, N74)
Instructions for replacement of air conditioning capacitors and radiator/coolers
11 Engine oil cooler and mounting parts
Bleed and fill the cooling system for the charge air cooler with the vacuum filling unit
Clean the radiator ribs
Instructions for replacement of air conditioning capacitors and radiator/coolers
Removing and installing / replacing the coolant expansion tank (N63 B40/44 O 1)
Removing and installing radiator (N63 B40/B44 O 0/1)
Removing and installing/replacing coolant filler neck (N53, N63 B40/B44 O 0/1, N74)
Removing and installing/replacing cooler for charge air cooler (N63 B40/B44 O 0/1)
Removing and installing/replacing cooling loop for hydraulic steering (N63 B40/B44 O 0/1)
Removing and installing/replacing engine oil cooler (N54, N63, B40/44 0/1)
Removing and installing/replacing expansion tank for charge air cooler (N63 B40/B44 O 1)
Removing and installing/replacing the fan cowl with electric fan (N63 B40/B44 O 1)
21 Oil cooler
Instructions for replacement of air conditioning capacitors and radiator/coolers
Removing and installing/replacing engine oil cooler (N54, N63, B40/44 0/1)
Rinse transmission oil cooler with lines (automatic transmission) (GA8HP45Z, GA8HP50Z, GA8HP70Z, GA8HP75Z, GA8HP90Z)
22 Oil cooler lines
Removing and installing/replacing transmission oil cooler for automatic transmission (N63, B40/44 0/1)
Rinse transmission oil cooler with lines (automatic transmission) (GA8HP45Z, GA8HP50Z, GA8HP70Z, GA8HP75Z, GA8HP90Z)
51 Charge air cooler with mounting
Instructions for replacement of air conditioning capacitors and radiator/coolers
Remove and install / replace the right charge air cooler (N63 B40/B44 O 1)
Removing and installing or replacing auxiliary coolant pump for charge air cooler (N63 B40/B44 O 0/1)
Removing and installing/replacing the left charge air cooler (N63 B40/B44 O 1)
Cooling
Bleed and fill the cooling system for the charge air cooler with the vacuum filling unit
Bleeding cooling system for charge air cooler (N63 B40/B44 O 0/1)
Instructions for working on cooling system
Precautionary measures on vehicles with active pedestrian protection system
Venting and filling cooling system with vacuum filling unit
18 Exhaust system
00 Exhaust system
Removing and installing complete exhaust system (N63 B40/B44 O 1)
32 Exhaust gas catalytic converter
Clean the catalytic converter (N63O1), China only
Removing and installing/renewing catalytic converters for cylinders 1-4 (N63 B40/B44 O 1)
Removing and installing/renewing catalytic converters for cylinders 5-8 (N63 B40/B44 O 1)
40 Exhaust manifold with integrated catalytic converter
Removing and installing/renewing left exhaust manifold (N63 B40/B44 O 1)
Removing and installing/renewing right exhaust manifold (N63 B40/B44 O 1)
Exhaust system
Precautionary measures on vehicles with active pedestrian protection system
Removing and installing/renewing left exhaust manifold (N63 B40/B44 O 1)
21 Clutch
21 Clutch Disc and Drive Plate
Replacing roller bearing for dual-mass flywheel (N63)
Clutch
Precautionary measures on vehicles with active pedestrian protection system
22 Engine and transmission mounting
11 Engine mounting
Replacing left engine mount (N63)
Replacing left engine support arm (N63)
Replacing right engine mount (N63)
Replacing right engine support arm (N63)
31 Transmission mounting, manual gearbox
Removing and installing/replacing transmission mounting bracket Automatic
Replacing cross-member for transmission mounting (N63)
Replacing rubber mount for gearbox mounting (N63) Automatic
32 Transmission mounting, automatic transmission
Removing and installing/replacing transmission mounting bracket Automatic
Replacing rubber mount for gearbox mounting (N63) Automatic
Engine and transmission mounting
Overview of engine/gearbox mounting
Precautionary measures on vehicles with active pedestrian protection system
Replacing left engine support arm (N63)
Replacing right engine support arm (N63)
23 Manual gearbox
00 Manual gearbox
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
Safety instructions for handling oil
Transmission designations
Universal BMW transmission take-up
Universal transmission retaining bridge
Manual gearbox
Precautionary measures on vehicles with active pedestrian protection system
Transmission designations
Universal BMW transmission take-up
Universal transmission retaining bridge
24 Automatic transmission
00 Automatic transmission
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
GA8HP70ZChecking/topping up oil level in automatic transmission (GA8HP45Z,GA8HP50Z,GA8HP90Z)
Installing exchange gearbox (GA8HP70Z)
Removing and installing automatic transmission (GA8HP70Z) N63
Safety instructions for handling oil
Transmission designations
Universal BMW transmission take-up
Universal transmission retaining bridge
11 Transmission Case, Oil Sump
Removing and installing/sealing or replacing transmission oil sump (GA8HP70Z)
12 Torque converter bearing, seal
Replacing torque converter shaft seal (GA8HP70Z)
13 Transmission Extension, Bearings, Sealing Ring
Replace radial shaft seal for output flange (GA8HP70Z)
14 Mechanical attachments
Replacing shaft seal for selector shaft (GA8HP70Z)
30 Electro-hydraulic control parts and elements
Replacing oil accumulator (GA8HP45Z)
Replacing oil reservoir (GA8HP70Z)
31 Oil pump
Replacing torque converter shaft seal (GA8HP70Z)
34 Shift valves, parking lock
Notes on mechatronics (GA8HP45Z,GA8HP70Z,GA8HP90Z)
Replacing mechatronics (GA8HP70Z)
Replacing oil accumulator (GA8HP45Z)
Replacing oil reservoir (GA8HP70Z)
Replacing sealing sleeve for transmission housing (GA8HP70Z)
Unlock transmission lock electronically
40 Torque converter
Removing and installing/replacing torque converter (GA8HP70Z) (N63)
Automatic transmission
Precautionary measures on vehicles with active pedestrian protection system
Gearshift
Precautionary measures on vehicles with active pedestrian protection system
26 Propeller shaft
11 Single or multiple part propeller shaft
Overview of propeller shaft (rear flexible disc)
Removing and installing complete propeller shaft (inserted - flexible disc at rear)
Removing and installing three-hole flange
Removing and installing/replacing front centring for propeller shaft
Removing and installing/replacing rear centring mount for propeller shaft
Replacing centre mount gaiter
Replacing flexible disc for front propeller shaft
Replacing flexible disc for rear propeller shaft
12 Centre console assembly
Replacing centre mount gaiter
Replacing complete propeller shaft centre bearing
Replacing grooved ball bearing in propeller shaft centre bearing
Propeller shaft
Precautionary measures on vehicles with active pedestrian protection system
Removing and installing three-hole flange
27 Transfer box
00 Transfer box
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
Safety instructions for handling oil
Transfer box
Precautionary measures on vehicles with active pedestrian protection system
Twin-clutch gearbox (DKG)
Precautionary measures on vehicles with active pedestrian protection system
31 Front axle, front suspension
00 Front axle in general
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
Front axle + steering: wheel/chassis alignment check must be carried out after the following work
Front axle overview
Information on replacing shock absorbers
Instructions (chassis components made of aluminium)
Mobile table lift
Notes
Notes on repairing threads
Notes on wheel bearing replacement following accident damage
Raising the vehicle using a vehicle lift
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for handling oil
10 Front Axle Suspension
Completely removing and installing front axle with engine and transmission (.N63O1)
Removing and installing / replacing front underbody protection
11 Front axle support
Lowering/raising front axle support (universal lifter)
Replacing front axle support
12 Wishbones and struts including rubber mounts
Removing and installing / replacing top right wishbone
Removing and installing/renewing left or right lower wishbone
Removing and installing/replacing left or right trailing link
Removing and installing/replacing top left wishbone
21 Wheel Bearings and Steering Knuckle
Replacing front wheel bearing (wheel hub)
Replacing left / right swivel bearing
Replacing left or right wheel hub
31 Spring Struts
Information on replacing shock absorbers
Removing and installing front left or right spring strut
Replacing front left or right coil spring
Replacing front left or right spring strut shock absorber
33 Spring with mounting
Measuring vehicle ride height
Removing and refitting/replacing front left or right spring strut bearing
Replacing front left or right coil spring
35 Anti-roll bar
Removing and installing/replacing front anti-roll bar
Removing and installing/replacing push rod (anti-roll bar link) for left/right anti-roll bar
60 Output shaft
Notes on removing and installing Low Profile band clamps
Front axle, front suspension
Front axle overview
Microencapsulated screws
Precautionary measures on vehicles with active pedestrian protection system
32 Steering and Wheel Alignment
00 Steering, measurement
Additional work for camber correction
Adjusting rear axle
Adjusting toe-in on front axle
Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position
Carrying out steering angle sensor adjustment
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
Front axle + steering: wheel/chassis alignment check must be carried out after the following work
General chassis and suspension definitions
General information and definitions
Identification of suspension without label
Instructions and specifications for replacement of steering gear/steering column/steering shaft following accident damage
KDS data statuses
Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle
Measuring vehicle ride height
Moving vehicle into design position
Moving vehicle into normal position
Rear axle: wheel alignment check must be carried out after the following work
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for handling oil
Start-up of ICM control unit
Test conditions for chassis/wheel alignment check
11 Mechanical steering gear
Instructions and specifications for replacement of steering gear/steering column/steering shaft following accident damage
Notes on checking steering backlash on vehicles with rack-and-pinion steering
Replacing gaiter for steering box on left or right
13 Steering gear with power steering unit
Instructions and specifications for replacement of steering gear/steering column/steering shaft following accident damage
Removing and installing electric steering box (EPS)
Removing and installing electrical steering box active steering
Replace electrical steering box (EPS)
Replacing electrical steering box active steering
Teaching in end stop software for electric steering gear (EPS)
21 Steering column stalk, track rod, steering damper
Instructions for removing and installing ear clips
Replacing (removing and installing) left or right track rod
Replacing left or right track rod end
None
31 Steering column
Electrical steering column adjustment normalisation
Removing and installing / replacing lower section of steering shaft
Removing and installing/replacing lower section of steering column trim
Removing and installing/replacing steering angle sensor
Removing and installing/replacing steering column
Removing and installing/replacing universal joint with corrugated tubing
Removing and installing/replacing upper section of steering column trim
Replacing steering shaft sleeve
33 Steering Wheel
Removing and installing/replacing sport steering wheel
Replacing design cover for sport steering wheel
Replacing design cover for sports steering wheel
34 Airbag and airbag steering wheel
Procedure after airbag deployment as result of an accident
Removing and installing/replacing airbag unit (sport steering wheel)
Removing and installing/replacing airbag unit (sports steering wheel)
Safety regulations for handling components with gas generators
41 Pump and Oil Supply
Instructions for removing and installing ear clips
Intake pipe to hydraulic pump N63T (from oil reservoir to connecting piece)
Notes on hydraulic line with quick-connect coupling
Removing and installing (replacing) hydraulic pump for Dynamic Drive (N63)
Removing and installing/renewing Dynamic Drive expandable hose part 2 (in front wheel arch)
Removing and installing/replacing belt pulley for hydraulic pump
Removing and installing/replacing Dynamic Drive return from separation point to cooling loop
Removing and installing/replacing Dynamic Drive return in front right wheel arch
Removing and installing/replacing oil reservoirN63T
Replace intake pipe for hydraulic pump N63T (from connecting piece to hydraulic pump)
Replacing level switch for Dynamic Drive fluid reservoir
Replacing return line (from cooler to oil reservoir)
Replacing the oil level sensor for oil reservoir N63T
Replacing the radiator return hoseN63T (from radiator to oil reservoir)
43 Electronic power steering
Removing and installing/replacing control unit for active front steering
Start-up of ICM control unit
Steering and Wheel Alignment
Microencapsulated screws
Precautionary measures on vehicles with active pedestrian protection system
Test conditions for chassis/wheel alignment check
33 Rear axle, rear-wheel drive, guide
00 Rear axle, rear-wheel drive, guide
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
Information on replacing shock absorbers
Instructions (chassis components made of aluminium)
Measuring vehicle ride height
Notes on repairing threads
Notes on wheel bearing replacement following accident damage
Overview of rear axle final drive/output shafts
Overview of rear axle support with rubber mounts
Overview of steering links
Raising the vehicle using a vehicle lift
Rear axle layout
Rear axle: wheel alignment check must be carried out after the following work
Safety instructions for handling oil
10 Rear axle final drive
Rear axle final drive: Assignment to model series
Removing and installing/replacing rear differential
Replacing shaft seal for drive flange left or right
11 Transmission housing with lid
Checking/topping up oil level in rear differential
Removing and installing/replacing vibration absorber
Replacing cover gasket on rear axle final drive (205AL/225AL) at rear
Replacing radial shaft seal for drive flange on rear axle final drive (inserted propeller shaft)
Replacing rear cover gasket on rear axle final drive
Replacing shaft seal for drive flange left or right
None
17 Rear axle differential mountings
Removing and installing/replacing vibration absorber
Replacing all rubber mounts for rear axle final drive mounting at front
Replacing rubber mount for rear differential mounting at rear
21 Output Shaft
Pressing output shaft out of drive flange and drawing in
Removing and installing/replacing left or right output shaft
31 Rear axle support
Lowering/raising rear axle support
Removing and installing complete rear axle support
Replacing rear axle support
32 Trailing arms and struts
Removing and installing / replacing a steering stub / wheel carrier
Removing and installing/replacing front compression strut
Removing and installing/replacing left or right anti-roll bar link/integral link
Removing and installing/replacing left or right swinging arm
Removing and installing/replacing left or right toe arm
Removing and installing/replacing left or right underbody panels
Replacing a ball joint in left or right swinging arm/lower wheel carrier
Replacing one upper wishbone
33 Rear Axle Suspension
Removing and installing/replacing vibration absorber
Replacing all rubber mounts for rear axle support
34 Active rear axle kinematics
Removing and installing/renewing integral active steering
Removing and installing/replacing control unit for rear axle slip control
Removing and refitting/replacing integral active steering gear
41 Wheel Bearings
Detaching wheel bearing inner ring from drive flange (drive flange removed)
Replacing drive flange on left/right rear axle shaft
Replacing left or right wheel bearing on rear axle shaft
52 Shock Absorbers
Information on replacing shock absorbers
Removing and installing rear left or right spring strut
Replacing rear left or right spring strut
Replacing rear left or right thrust bearing for spring strut/shock absorber
53 Springs with suspension
Removing and installing / replacing rear left or right coil spring
55 Anti-roll bar
Removing and installing/replacing rear anti-roll bar
Removing and installing/replacing vibration absorber
Replacing anti-roll bar link for anti-roll bar on left or right
Replacing both rubber mounts for stabiliser mounting
Rear axle, rear-wheel drive, guide
Microencapsulated screws
Overview of rear axle final drive/output shafts
Overview of rear axle support with rubber mounts
Overview of steering links
Rear axle layout
Removing and installing/replacing left or right underbody panels
34 Brakes
00 Braking, check, ventilation
Bleeding brake system with DSC
Checking brake booster (vacuum test)
Checking thickness of brake pad
Electromechanical parking brake, additional brake bleeding routine
General information on braking in new brake discs / brake pads
General notes
Guideline for applying brake pad paste on brake pads and caliper carrier
Manual determination for the extrapolation of the total braking force and minimum brake force shares for front and rear axle.
Overview of brakes
Parking brake function check
Perform brake test on test stand
Replacing fluid in brake system
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Table for the manufacturer type and/or series specific specified value for the service brake effect test for the official vehicle inspection
Testing of service brakes at the official periodic vehicle check according to EU Directive 2010/48/EU and Germany § 29_StVZO for vehicles with first registration beginning on July 28, 2010.
11 Front Wheel Brakes
Overhauling left or right front brake caliper (brake caliper removed)
Overview of front brakes
Precision-turning both front brake discs on both sides
Removing and installing/renewing brake pads on both front disc brakes
Removing and installing/replacing both front brake discs
Removing and installing/replacing left or right front brake caliper
Replacing front left or right brake anchor plate/guard plate
21 Rear Wheel Brakes:
Guideline for applying brake pad paste on brake pads and caliper carrier
Overview of rear brake
Precision-turning both rear brake discs on both sides
Removing and installing or replacing both rear brake discs
Removing and installing or replacing brake pads on both rear disc brakes (TRW floating caliper)
Removing and installing or replacing rear left or right brake calliper (TRW)
Removing and installing/renewing a caliper carrier/brake guard plate at rear
Replacing rear left or right dust boot on brake caliper
31 Foot and tandem brake master cylinder
Overview of brake master cylinder / brake booster
Removing and installing / replacing expansion tank for hydraulic brake control
Removing and installing / replacing master brake cylinder for DSC
32 Brake Lines
Overview of brake lines
Replacing all brake pipes
Replacing front left or right brake hose
Replacing rear left or right brake hose
33 Brake servo
Removing and installing or replacing brake booster
35 Electrical components / wear indicator
Replacing a brake pad sensor (front)
Replacing a brake pad sensor (rear)
41 Parking brake
Electromechanical parking brake - emergency release
General information on braking in new brake discs / brake pads
Overview of parking brake
Removing and installing/replacing EMF actuator
51 Mechanical hydraulic components
Removing and installing/replacing DSC hydraulic unit
52 Electronic components
Overview of electronic components
Removing and installing/renewing ICM control unit
Removing and installing/replacing DSC control unit
Removing and installing/replacing EMF actuator
Replacing a brake pad sensor (front)
Replacing a brake pad sensor (rear)
Replacing a rear pulse sensor
Replacing one front pulse sensor
Start-up of ICM control unit
Brakes
Electromechanical parking brake - emergency release
Information on using cleaning agent/paints (personal protection equipment)
Microencapsulated screws
Overview of brakes
Precautionary measures on vehicles with active pedestrian protection system
35 Pedals
11 Pedal Assembly Console
Removing and installing (replacing) complete bearing support for foot pedal
Replacing spring for brake pedal
21 Foot brake lever, connecting linkage
Replacing spring for brake pedal
31 Clutch pedal including connecting linkage
Removing and installing or replacing clutch pedal
Removing and installing/replacing over-centre helper spring
Replacing bearing bushes for clutch pedal
40 Accelerator pedal activation
Removing and installing or replacing accelerator pedal module
Pedals
Overview of pedals
36 Wheels with tyres
10 Wheels
Check one road wheel on balancing machine for lateral and radial runout (wheel removed)
Checking wheel rim for lateral and radial runout
General notes on BMW light-alloy wheel
Notes and specifications for tyre / wheel exchange
Remove and install front or rear wheel \PREMIUM
Remove or install front or rear wheel
Stationary wheel balancing
11 Disc wheels (rims)
Checking wheel rim for lateral and radial runout
General notes on BMW light-alloy wheel
RDC resetting
Removing and installing/replacing RDC wheel electronics (2nd generation/3rd generation)
12 Tyres
Notes and specifications for tyre / wheel exchange
Replacing a run-flat technology or UHP tyres
Wheels with tyres
Notes and specifications for tyre / wheel exchange
37 Integrated Suspension Systems
00 Integrated suspension system in general
Carrying out ride height adjustment
Danger of injury if oil comes into contact with eyes and skin
Danger of poisoning if oil is ingested/absorbed through the skin
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for handling oil
Start-up with test run of Dynamic Drive (EPS steering gear)
11 Control and suspension elements, front
Removing and installing front left or right spring strut
Removing and installing/replacing front active anti-roll bar
Replacing front left or right coil spring
Replacing front left or right spring strut shock absorber
Replacing pressure relief valves for active anti-roll bar at front
12 Control and suspension elements, rear
Carrying out ride height adjustment
Removing and installing rear left or right spring strut
Removing and installing/replacing rear active anti-roll bar
Replacing rear left or right spring strut
13 Connecting lines
Removing and installing/renewing Dynamic Drive expandable hose part 2 (in front wheel arch)
Removing and installing/renewing pressure line for VA1 swivel motor
Removing and installing/renewing pressure lines for valve block (short)
Removing and installing/replacing Dynamic Drive return from separation point to cooling loop
Removing and installing/replacing Dynamic Drive return in front right wheel arch
Removing and installing/replacing pressure line for valve block VA1
Removing and installing/replacing pressure lines for swivel motor (HA1/HA2)
Removing and installing/replacing underfloor pressure lines for oscillating motor (HA1/HA2)
Removing and refitting/replacing pressure line on swivel motor VA2
Replacing return line (short)
14 Electric components
Removing and installing/replacing Vertical Dynamics Management control unit (VDM with Dynamic Drive)
Replacing front left or right ride-height sensor
Replacing rear left or right ride height sensor
Start-up with test run of Dynamic Drive (EPS steering gear)
15 Electronic Damper Control
Removing and installing/replacing Vertical Dynamics Management control unit (VDM with Dynamic Drive)
22 Pump unit with fuel tank
Removing and installing/replacing DYNAMIC DRIVE valve block
41 Body
00 Body
0 Contents of Body, General
0 Notes on the repair technique used in the main group 41
Blind rivet
Bonding aluminium on steel
Bonding on painted/primed surfaces
Bonding steel on steel
Checklist for front seat
Corrosion protection
EMC screws
Filling bulkhead cross member with foam
Fix bolts on the new part
Frame reference dimension, body
Gap dimensions, body
General instructions on paintwork
General notes for labelling with adhesive films
Grinding aluminium components
Grinding steel parts
Handling airbags and restraint systems
Handling components after flood damage
Handling electrical system and electronics
Information on hazards
Information on metal filler
Information on using cleaning agent/paints (personal protection equipment)
Information on vehicle protection
Information/warning labels
Installation solution for straight shank/hexagon rivet nut
Installing a cavity sealing with 2-component PU cavity foam
Installing cavity sealing (expanded)
Installing cavity sealing (not expanded)
Materials science
Notes on adhesive K1
Notes on adhesive K2
Notes on adhesive K3
Notes on adhesive K4
Notes on adhesive K5
Notes on adhesive K6
Notes on cleaning agent R1
Notes on handling the high pressure cleaner
Notes on repairing threads
Notes on the water drain hose of the slide/tilt sunroof
Notes on using temperature-controlled infra-red radiators
Opening bonded connections
Opening brazed connections
Opening rivet connections
Opening welded connections
Overview of additional work for the removal and installation or replacement of electronic components in the body area/windscreen
Overview of adhesive cartridge guns
Overview of consumables (Electronic Parts Catalogue)
Position of shaped parts for cavity sealing
Procedure for vehicles with active pedestrian protection (AFGS) after an accident
Punch rivets
Quality standard
Reinforcement plate with stud bolt (bonded or welded)
Releasing bonded folded seam connections
Repair methods, repair stages 1
Repair of front bumper panels on front version with active pedestrian protection
Repair solution for straight shank/hexagon rivet nut
Repair techniques, repair stage 2
Repair techniques, repair stage 3
Repairing clips for roof strip
Repairing headlights
Repairing plastic components
Replacement parts standards
Replacing blind rivets
Safety at work
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for handling magnets
Separating cut determination with a template
Setting blind rivet nuts and bolts
Soldering steel components
Spot-weld bonding steel components
Spray gun for cavity sealant
Stamping vehicle identification number (needle stamping unit)
Straightening aluminium component on the outer skin
Straightening aluminium components in structure
Straightening steel components in the structure
Straightening steel components on the outer skin
Touching up paintwork damage
Use of materials in outer skin
Welding in reinforcement plate (sheet steel)
Welding steel components
Working with 2-component PU cavity foam
Workshop equipment (BMW and MINI vehicles)
11 Support
0 Notes on the repair technique used in the main group 41
Filling bulkhead cross member with foam
Replace B-pillar with reinforcement on left
Replace entrance for front left door.
Replace sill in vicinity of left C-pillar (rear side panel removed)
Replacing engine support in front of bulkhead, left
Replacing engine support in front of wheel arch, left
Replacing engine support with left wheel arch in front of bulkhead
Replacing engine support/front left side frame connection (front left wheel arch removed).
Replacing the carrier support before the wheel arch on the left
12 Floor panels
0 Notes on the repair technique used in the main group 41
Replace luggage compartment floor and both side members (tail panel trim removed)
Replacing luggage compartment floor, left section (tail panel and side panel removed)
Replacing luggage compartment floor, middle section (tail panel removed)
Replacing rear cross member on luggage compartment floor (tail panel removed)
Stripping operations - Replacing luggage compartment floor and both side members (tail panel removed)
Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)
Stripping operations - Replacing rear cross-member on luggage compartment floor (tail panel removed)
14 Wheel arches
0 Notes on the repair technique used in the main group 41
Replacing engine support with left wheel arch in front of bulkhead
Replacing engine support side frame connection, front left
Replacing engine support/front left side frame connection (front left wheel arch removed).
Replacing front left wheel arch
Replacing rear left outer wheel arch section (rear side panel removed)
Replacing rear left outer wheel arch section with reinforcement (rear side panel removed)
Stamping vehicle identification number (needle stamping unit)
Stripping operations - Replacing front left wheel arch
Stripping operations - Replacing front right wheel arch
21 Side frames and pillars
0 Notes on the repair technique used in the main group 41
Replace B-pillar with reinforcement on left
Replacing A-pillar with reinforcement on left
22 Roof frame
0 Notes on the repair technique used in the main group 41
31 Roof
0 Notes on the repair technique used in the main group 41
Repairing clips for roof strip
Replacing front and rear roof outer skin
Replacing roof outer skin (normal roof)
Stripping operations - Replacing front and rear roof outer skin
Stripping operations - Replacing roof outer skin (normal roof)
32 Front and rear window frame
0 Notes on the repair technique used in the main group 41
Replace the A-pillar on the outside left in the area of the windscreen
33 Front trim panel
0 Notes on the repair technique used in the main group 41
Replacing front left or right side wall holder
34 Rear trim panel
0 Notes on the repair technique used in the main group 41
Replacing luggage compartment floor, left section (tail panel and side panel removed)
Replacing luggage compartment floor, middle section (tail panel removed)
Replacing rear cross member on luggage compartment floor (tail panel removed)
Replacing tail panel
Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)
Stripping operations - Replacing rear cross-member on luggage compartment floor (tail panel removed)
Stripping operations - Replacing tail panel
35 Side Panels
0 Notes on the repair technique used in the main group 41
Reinforcement plate with stud bolt (bonded or welded)
Removing and installing front side panel on left
Replacing front left or right side wall holder
Replacing rear left outer wheel arch section (rear side panel removed)
Replacing rear left outer wheel arch section with reinforcement (rear side panel removed)
Replacing rear left side panel
Replacing wheel arch trim on front left or right side panel (Japanese national-market version)
Stripping operations - Replacing rear side panel, left
51 Front doors
Adjust door
Notes on replacing the door
Removing and installing door
52 Rear doors
Notes on replacing the door
Removing and installing door
61 Engine compartment lid
Adjusting engine compartment lid
Check actuator
Checking hood/bonnet locks
Procedure for vehicles with active pedestrian protection (AFGS) after an accident
Removing and installing engine compartment lid
Removing and installing engine compartment lid (active pedestrian protection AFGS)
Removing and installing/replacing hinge for engine compartment lid (active pedestrian protection) vehicles from 09/ 2011
Removing and installing/replacing left hinge for engine compartment lid (vehicles from 09/ 2011)
Removing and installing/replacing left or right actuator (active pedestrian protection), vehicles from 09/ 2011
Repairing both hinges for engine compartment lid (vehicles from 09/11)
62 Tailgate
Adjusting tailgate
Removing and installing tailgate
Removing and installing/replacing left hinge for tailgate
63 Other flaps
Removing and installing the fuel filler flap
Replace cover bowl
Body
0 Notes on the repair technique used in the main group 41
Information on using cleaning agent/paints (personal protection equipment)
51 Body equipment
00 General body equipment
Engine compartment lid service position (active from 09/2011)
Fix bolts on the new part
Notes on component bonding with adhesive tape
Notes on installation of rubber window seals
Overview of additional work for the removal and installation or replacement of electronic components in the body area/windscreen
Overview of consumables (Electronic Parts Catalogue)
Replacing blind rivets
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for working on cars with airbag systems
Service position of engine compartment lid
Service position of engine compartment lid (active up to 09/2011)
11 Front Bumper
Fitting front spoiler (BMW ALPINA B6)
Fitting rear trim panel (BMW ALPINA B6)
Removing and installing (replacing) front bumper panel
Removing and installing (replacing) ornamental grille for bumper panel (side)
Removing and installing/replacing centre ornamental grille in bumper panel (M Aerodynamic package)
Removing and installing/replacing chrome strip in bumper panel (side)
Removing and installing/replacing front left or right deformation element for bumper
Removing and installing/replacing ornamental grille (middle) in bumper panel
Removing and installing/replacing ornamental grille for bumper panel front left or right (M Aerodynamic package)
Removing and installing/replacing support for front bottom bumper panel
Removing and installing/replacing support for front bumper panel
Repair of front bumper panels on front version with active pedestrian protection
Replacing all cooling air routings for radiator
Replacing base plate for number/license plate
Replacing front lower left or right deformation element
12 Rear bumper
Fitting rear trim panel (BMW ALPINA B6)
Overview of consumables (Electronic Parts Catalogue)
Removing and installing (replacing) rear bumper panel
Removing and installing/replacing guide for rear centre bumper panel
Removing and installing/replacing guide for the bumper panel, rear left or right
Removing and installing/replacing lower cover (middle)
Removing and installing/replacing rear cover on bumper panel (M Aerodynamic package / M5)
Removing and installing/replacing support for rear bumper panel
13 Trim Parts, Covers, Handle Strip
Remove and install / replace the front left or right side panel trim
Removing and installing or replacing trim strip on roof gutter at left or right
Removing and installing/replacing cowl panel cover
Removing and installing/replacing door post cover(outside B-pillar)
Removing and installing/replacing front radiator grille, middle left or right
Removing and installing/replacing the cover on the door post (rear) on the left or right
Removing and installing/replacing trim strip on roof frame at left or right
Repairing clips for roof strip
Replacing wheel arch trim on front left or right side panel (Japanese national-market version)
14 Badges, labels, adhesive strips
General notes for labelling with adhesive films
Removing and installing/replacing rear BMW badge
Replacing model name plate, rear
Replacing the front BMW badge
16 Mirrors, Finishers, Ashtrays, Consoles
Disassembling and assembling lock barrel (lock barrel removed)
Installing and removing/replacing both sun visors and counter supports \PREMIUM
Removing and installing (replacing) centre armrest cover
Removing and installing (replacing) centre console support
Removing and installing (replacing) side clip at centre console
Removing and installing / replacing cup holder decorative trim
Removing and installing / replacing lock cylinder in centre armrest
Removing and installing or replacing retaining ring on left or right exterior mirror
Removing and installing or replacing sun visor and left or right counter support
Removing and installing right glove box with housing
Removing and installing/replacing centre armrest storage compartment
Removing and installing/replacing centre console cover
Removing and installing/replacing cover cap on left or right exterior mirror
Removing and installing/replacing damper for glove box
Removing and installing/replacing exterior mirror on left or right front door
Removing and installing/replacing fastener for centre armrest
Removing and installing/replacing front cupholder
Removing and installing/replacing glove box cover
Removing and installing/replacing grip trim for gear selector switch
Removing and installing/replacing housing on left or right exterior mirror
Removing and installing/replacing interior mirror (as of 07/2011)
Removing and installing/replacing interior mirror (overview)
Removing and installing/replacing oddments tray/ashtray in centre console
Removing and installing/replacing rear centre console cover
Removing and installing/replacing roller sunblind on side window of left or right rear door
Removing and installing/replacing side trim panels (carpet) on centre console on left or right
Removing and installing/replacing switch for electromechanical parking brake
Removing and installing/replacing trim on centre console at side left or right
Replacing mirror glass
Replacing right glove box with housing
17 Flaps
Removing and installing the fuel filler flap
Replace cover bowl
21 Door locks, handles, fittings, front
Adjusting front left or right lock striker
Removing and installing or replacing inside door opener in left or right front door
Removing and installing or replacing outer door handle from left or right front door
Removing and installing or replacing window cavity cover strip on outside of left or right front door
Removing and installing/renewing weather strip on inner front door
Removing and installing/replacing Bowden cable for inside door opener on left or right front door
Removing and installing/replacing complete lock barrel in left or right front door
Removing and installing/replacing door lock in left or right front door
Removing and installing/replacing door stop on left or right front door
Removing and installing/replacing support for left or right outer door handle with lock barrel
Removing and installing/replacing support for left or right outer door handle without lock barrel
Removing and installing/replacing weather strip on outside of front door
Removing weather strip with special tool 00 9 324 at front or rear
Replacing door detent (lock striker), front left or right
Replacing the Bowden cable for the outside door handle on the left or right front door
22 Door locks, handles, fittings, rear
Adjusting rear left or right door lock striker
Removing and installing/replacing Bowden cable for inside door opener on left or right rear door
Removing and installing/replacing Bowden cable for outer door handle on left or right rear door
Removing and installing/replacing cover (gasket) on rear door at bottom left or right
Removing and installing/replacing door lock in left or right rear door
Removing and installing/replacing door stop on left or right rear door
Removing and installing/replacing inside door opener of rear left or right door
Removing and installing/replacing outer door handle on left or right rear door
Removing and installing/replacing support for outer door handle on left or right rear door
Removing and installing/replacing weather strip on inside rear door
Removing and installing/replacing weather strip on rear door on left or right
Removing weather strip with special tool 00 9 324 at front or rear
Replacing door detent (lock striker), rear left or right
23 Bonnet catch, locks
Adjusting engine compartment lid catch
Adjusting left or right striker on engine compartment lid
Adjusting/replacing bump stops
Check actuator
Checking hood/bonnet locks
Removing and installing/replacing left active engine compartment lid lock.
Removing and installing/replacing left engine compartment lid lock
Removing and installing/replacing left or right actuator (active pedestrian protection), vehicles from 09/ 2011
Removing and installing/replacing left or right gas pressure spring for engine compartment lid
Removing and installing/replacing pull cable for hood/bonnet locks at front
Removing and installing/replacing release mechanism for retaining hook on engine compartment lid
Removing and installing/replacing right active engine compartment lid lock
Removing and installing/replacing right engine compartment lid lock
Removing/installing ball sockets with clip
24 Tailgate catch, locks
Adjusting rear lid lock
Adjusting/replacing bump stops
Removing and installing or replacing left or right gas pressure spring for tailgate
Removing and installing/replacing button for rear lid actuation
Removing and installing/replacing striker for tailgate lock
Removing and installing/replacing tailgate lock
Removing/installing ball sockets with clip
Replacing (removing and installing) the drive unit for rear view camera
31 Front and rear window
General procedure for the disassembly and installation of bonded window glass
Materials for bonding window
