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Volvo Dump Truck A25F Service Repair Manual
Format: PDFTotal Size: 140.08 MB
Language: English
Brand: Volvo
Machine Type: Dump Truck
Model: A25F
Number of Pages: 1781
Manual Type:
- Service Repair Manual
- Electrical Wiring Diagram
- Hydraulic Diagram
1 Volvo A25F
Descriptions
A–frame
Air cleaner, description
Alternator, description
Anti-theft device, description
ATC, description
Automatic brake description
Automatic central lubrication
Auxiliary brake (engine braking), description
Auxiliary steering backwards, description
Axle suspension, description
Back-up alarm, description
Basic check, transmission
Basic checks
Battery, charging
Battery, description
Bogie extension, description
Braking system, description
Cab description
Cab, lifting points
CareTrack Telematics system
CE-marking, EMC-directive
Charge air cooling system, description
Climate control system, description
Clutches, brakes and planet stages, description
Collection of basic data
Component locations
Component position
Compressed air system, pressure build-up
Connectors, position
Control system, description
Control system
Control unit, description
Control units, voltage supply
Coolant with anti-freeze and corrosion protection, recommendation
Cooling fan speed control, description
Cooling need, overview illustration
Cooling system, description
Cooling system, principle illustrations
Crank mechanism, description
Crankcase ventilation, description
Cylinder block, description
Cylinder liners and pistons, description
Damping cylinder, description
Data bus system
Delayed stop, description
Diagnostic tools, description
Display, description
Door open, description
Dosage valves, description
Drive axles, description
Drivetrain, description
Dump function, description
EGR system, tightening torques
Electrical system, special instructions for servicing, actions when working on machine
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electronic components
Electrical system, special instructions for servicing, general
Electronic accelerator pedal, description
Engine- and cab heater, description
Engine and transmission overspeed protection, description
Engine hood, description
Engine timing gear, description
Engine, description 1
Engine, description
Engine, identification
Engine, sensor locations
Exhaust Aftertreatment System, component location
Exhaust Aftertreatment System, description
Exhaust gas recirculation (EGR), component location
Exhaust Gas Recirculation (EGR), description
Exhaust pressure governor
External activation of central warning, description
Foot brake valve, description
FOPS and ROPS
Frame joint, description
Frame, description
Fuel feed pump, description
Fuel filter housing, description
Fuel flow, description
Fuel level, description
Fuel system, description
Gear selector
Gear shifting strategy
Gearshifting, description
General vehicle electronics
Heat exchanger, description
Hoist cylinder, description
Hydraulic brake system, pressure build-up
Hydraulic components, cleanliness when handling
Hydraulic oil tank, description
Hydraulic oil, storing and handling
Hydraulic pump flow regulation, description
Hydraulic pump, description
Hydraulic system, description
Hydraulic system, repair of hydraulic components in workshop
Hydraulic system, work instructions
Inclination, description
Information display unit, summary
Information display, cycle info
Information display, electrical system
Information display, engine
Information display, general
Information display, hydraulics
information display, machine information
Information display, service
Information display, transmission
Information display, vehicle messages
Inlet and exhaust system, component location 1
Inlet and exhaust system, component location
Inlet and exhaust system, description 1
Inlet and exhaust system, description
Load and dump brake, description
Load unit frame
Lock-up clutch
Lubrication and oil system
Lubrication system, description
Main oil filter
MS.Internal.Documents
Oil level
Oil pump, description
Oil temperature
Oil trap, description
Parameter settings
Parking brake, function description
Personal competence and accreditation
Preheating description
Pressure build up, steering
Pressure check connections, description
Pressure monitor, description
Propeller shaft, description
PT Transmission
PTO (Power Take Off), description
Pump unit, description
Rear view monitor, service menu
Red extra central warning, description
Regeneration process, description
Retarder pedal, description
Retarder, description
SAE J1708 (Information bus)
Safety when working with air-conditioning refrigerant
Seat belt supervision, description
Secondary steering, description
Sensors and monitors, description
Sensors, description
Service connection and programming connection
Service mode, description
Service
Shift valve, description
Software parameters, description
Start electronics, description
Starter motor, description
Steering and dumping valve, description
Steering cylinder, description
Steering system, description twin steer
Steering system, description
Stop electronics, description
Supervision data bus communication, description
Suspension cylinder (GHS), description
Suspension, description
System voltage, description
Thermostat, secondary system, description
Torque converter
Tractor unit frame
Transfer gearbox, description
Transmission, description
Troubleshooting, assistant devices
Turbocharger, description
Unit injectors, description
Vehicle speed, description
Wheel brake, description
Working lights, description
Diagrams
Compressed air diagram
Electrical component list
Electrical distribution box, description
Electrical symbols and designations
Explanation of wiring diagrams
Explanations to hydraulic diagram
Hydraulic diagram pic 1
Hydraulic diagram PT
Hydraulic diagram, brake system
Hydraulic diagram, complete pic 1
Hydraulic diagram, complete
Hydraulic diagram, hood opening
Hydraulic diagram
Steering and dumping valve, overview illustration
Wiring diagram WD201
Wiring diagram WD202
Wiring diagram WD203
Wiring diagram WD204
Wiring diagram WD205
Wiring diagram WD206
Wiring diagram WD207
Wiring diagram WD220
Wiring diagram WD240
Wiring diagram WD241
Wiring diagram WD242
Wiring diagram WD301
Wiring diagram WD302
Wiring diagram WD303
Wiring diagram WD304
Wiring diagram WD305
Wiring diagram WD306
Wiring diagram WD307
Wiring diagram WD308
Wiring diagram WD309
Wiring diagram WD310
Wiring diagram WD311
Wiring diagram WD312
Wiring diagram WD313
Wiring diagram WD314
Wiring diagram WD315
Wiring diagram WD316
Wiring diagram WD318
Wiring diagram WD320
Wiring diagram WD321
Wiring diagram WD322
Wiring diagram WD323
Wiring diagram WD324
Wiring diagram WD325
Wiring diagram WD326
Wiring diagram WD327
Wiring diagram WD328
Wiring diagram WD401
Wiring diagram WD403
Wiring diagram WD501
Wiring diagram WD502
Wiring diagram WD503
Wiring diagram WD504
Wiring diagram WD702
Wiring diagram WD801
Wiring diagram WD802
Wiring diagram WD803
Wiring diagram WD804
Wiring diagram WD805
Wiring diagram WD901
Wiring diagram WD902
Wiring diagram WD903
Wiring diagram WD907
Wiring diagram WD908
Wiring diagram WD909
Wiring diagram WD910
Wiring diagram WD911
Wiring diagram WD912
Wiring diagrams
Repair
Accumulator removed, checking charging pressure
Accumulator, discarding
Accumulator, replacing
A-frame bushing, front on load unit, changing
A-frame bushing, rear on load unit, changing
A-frame bushing, tractor unit, replacing
Air pump, oil level, checking
Air pump, oil, changing
Alternator, replacing incl function check
Automatic lubrication pump unit, reconditioning
Auxiliary heater, replacing
Auxiliary steering, adjusting working- and stand-by pressure
Auxiliary steering, hydraulic pump, installation
Auxiliary steering, hydraulic pump, removing
Axles and dropbox, leaks, checking
Batteries, replacing
Battery, charging state, electrolyte level, cables and connections, especially connections at starter motor, check
Belts and belt tension, check, replace when needed.
Bleeding air
Bogie beam, changing rubber bushing on removed beam
Bogie beam, changing rubber spring, one side (front)
Bogie beam, changing
Brake caliper, replacing one
Brake calliper removed, reconditioning
Brake calliper, replacing one
Brake disc, replacing one
Brake pads, replacing (one wheel, 2d boggie axle)
Brake pads, replacing (one wheel, first boggie axle)
Brake pads, replacing (one wheel, front axle)
Brake system, basic check
Brake system, bleeding1
Brake system, bleeding2
Brake system, checking function, hydraulic
Brake system, relieve pressure
Cab heating cab ventilation timer, pump, replacing
Cab, installing
Cab, main filter, replacing
Cab, prefilter, replace
Cab, removing
CareTrack antenna, replacing
Centre gear , removing and fitting
Centre gear, removing and fitting
Change of lubrication interval
Checking and adjusting the longitudinal differential lock
Checking of main, torque converter and lubricating oil pressure
Check-measuring electric components
Compressor, replacing incl draining and filling
Compressor, replacing
Condenser, replacing incl draining and filling
Condition test and maintenance program
Control system, reconditioning
Control units, changing
Coolant's freezing point, check
Cooling unit, performance test
Cross stay, installing
Cross stay, installing2
Cross stay, removing
Cross stay, removing1
Cross stay, rubber bushing, replacing
Cross stay, rubber bushing, replacing1
Cylinder, rear flap, gas pressure, checking and adjusting
Damping cylinder, changing seal
Damping cylinder, checking spring force
Differential lock longitudinal, adjustment of sender unit
Dog clutch 6x6, checking and adjusting
Door lock, replacing
Door window, replacing
Door, gas spring, replacing
Door, replacing
Dosage valve, checking internal leakage
Dropbox, installing
Dropbox, removing
Dropbox, replacing seal for front otput shaft
Dropbox, replacing seal for rear output shaft
Dump body alternative, lowering
Dump body angle sensor, calibration
Dump body joint, changing tipping bearing
Dump body, adjusting against frame
Dump function, checking pressure
Dump lever, changing
E-1763
E-2000
E-2511
E-2519
E-2520
E-2521
E-2524
E-2525
E-2526
E-2527
E-2528
ECC, MID 146, changing non-Programd ECU
ECC, MID 146, changing pre-Programd ECU
Electric hood pump, changing
Electrical system, basic check
Engine hood, installing
Engine hood, removing
Engine mounts and dropbox mounts, checking
Engine, basic check
Evaporator, cleaning
Evaporator, replacing incl draining and filling
Fan motor, replacing
Filling lubricant
Foot brake valve, replacing
Frame extension, bolted joints, torque, check
Frame joint bearing, replacing (machine separated)
Frame joint bearings, clearance, check
Frame joint, separating machine
Front guard plate, removing
Headlights, adjusting
Heat control valve, replacing
Heat control, replacing
Heater core, replacing
Hitch, installing
Hitch, removing
HMIM, MID 140, changing non-Programd ECU
HMIM, MID 140, changing pre-Programd ECU
Hoist cylinder bearing, changing1
Hoist cylinder bearing, changing2
Hoist cylinder removed, reconditioning1
Hoist cylinder removed, reconditioning2
Hoist cylinder, installation
Hoist cylinder, removal
Hood pump, oil, changing
Hub reduction, installing
Hub reduction, removing
Hydraulic couplings
Hydraulic cylinder bushing, suspension system, replacing
Hydraulic cylinder, suspension system, overhaul
Hydraulic pump (removed), changing shaft seal
Hydraulic pump, checking and adjusting max working pressure
Hydraulic pump, checking and adjusting max working pressure1
Hydraulic pump, checking and adjusting standby pressure
Hydraulic pump, installation
Hydraulic pump, removal
Hydraulic system, bleeding
Hydraulic system, relieve pressure
Induction sensor for output shaft, changing
Induction sensor for turbine speed, changing
Instructions for drilling in ROPS structure
Intermediate shaft and or bearing, replacing (in frame joint)
Lever bracket, steering bearing, replacing
Load and Dump brake, function check
Load and dump brake, servo accumulator, checking2
Load and Dump brake, servo pressure, checking1
Load and dump brake, working pressure, checking and adjusting
Lubrication points, central lubrication
Maintenance service, daily
Maintenance service, every 50 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 2000 hours
Maintenance service, every 4000 hours
Maintenance service, every 4500 hours
Maintenance service, every 6000 hours
Maintenance service, every 8000 hours
Maintenance service, every 12000 hours
Maintenance service, first 100 hours
Maintenance service, first 1000 hours
MATRIS and Tech Tool, reading
Operator's seat, air bellows, replacing
Operator's seat, installing
Operator's seat, removing
Operator's seat, shock absorber, replacing
Output shaft 6-wheel drive, sealing and bearing, replacing
Parking brake , replacing brake caliper
Parking brake, adjusting
Parking brake, basic check
Parking brake, function checking
Parking brake, manually releasing
Parking brake, replacing brake disc
Parking brake, replacing brake pads
Parking brake, replacing
Power take-off, between engine and gearbox, reconditioning
Power transmission, basic check
Pressure check connections, description
Pressure check connections, description1
Pressure release
Propeller shaft, play, checking
Protecting plate, installation
Protecting plate, removal
Pump regulator, checking
Pump, installation
Pump, removal
PWM-valve control system, changing
Quick coupling compressed air, replacing
Rear guard plates, removing
Rear window, replacing
Receiver, replacing incl draining and filling
Relief Cut-in pressure, adjusting
Relief Cut-in pressure, check
Retarder valve, reconditioning
Retarder valve, replacing
Rotation speed sensor, adjusting
Rotation speed sensor, replacing
Seal for rear output shaft, replacing
Secondary steering, checking
Service points
Shift valve, checking
Side window, rear, replacing
Side window, replacing
Spindle, replacing one side
Spindle, replacing one side1
Spring brake cylinder, replacing
Starter motor, replacing
Steering and dumping valve, removed, reconditioning
Steering and hydraulics, basic check
Steering and tipping valve, installation
Steering and tipping valve, removal
Steering angle, checking and adjusting
Steering cylinder removed, reconditioning excl replacing bearings
Steering cylinder, installing
Steering cylinder, removing
Steering cylinder, replacing bearings1
Steering cylinder, replacing bearings2
Steering gear, check.and adj.
Steering gear, replacing
Steering joint, replacing bearings
Steering linkage, checking and adjusting
Steering linkage, checking and adjusting1
Steering system, bleeding
Steering times, checking and adjusting
Steering valve, neutral position, checking and adjusting
Suspension cylinder (GHS), discarding
Suspension cylinder (GHS), function check
Suspension cylinder (GHS), oil changing
Suspension cylinder, installation
Suspension cylinder, removal
System test
Tech Tool, operations
Tech Tool, operations1
Test-run and check
Transmission, fitting on a non mounted engine
Transmission, installing
Transmission, remove from a non mounted engine
Transmission, removing
Tyres, wear and air pressure, checking
V2-ECU, MID 249, changing non-Programd ECU
V2-ECU, MID 249, changing pre-Programd ECU
Vacuum pump, connection
Vacuum pump, disconnection
VCADS Pro, Operations
VCADS Pro, Operations1
V-ECU, MID 187, changing non-Programd ECU
V-ECU, MID 187, changing pre-Programd ECU
W-ECU, MID142, changing non-Programd ECU
W-ECU, MID142, changing pre-Programd ECU
Wheel alignment
Wheel, installing
Wheel, removing and fitting one
Wheel, removing
Windscreen wiper front, replacing motor1
Windscreen wiper front, replacing motor2
Windscreen, replacing
Working pumps, checking function
Service Bulletins
Action to be taken in case of abnormal lubricating oil consumption
Alternative lubricants for axles with wet brakes
Alternator Improvment
Automatic transmission lubricants
Battery and alternator test procedure
Central lubrication
Crank shaft pulley adapter
DEF AdBlue AUS32 sampling, method
EATS burner, Ignition cables
EATS functional check
Front LED parking lights
Fuel sampling, method
Heater element
Hub Seal Leakage AH56 AH64
Information on Bio-diesel fuel (RME-fuel)
Long pressure build-up time in Load & Dump brake
Loose screws on AH Hubs
Main cab cable harness, chafing
New air nipple for the diff lock on load unit
New Articulated Haulers F- and G-series
New Articulated Haulers, A25F and A30F
New ASU part number and new EATS fuel pump
New B5 piston in PT 22416 Transmission
New body angle sensor
New cab heater element
New Caretrack WECU2
New EATS burner
New EATS fuel pump
New E-ECU introduced
New EECU, ACM and ECC software V2012.1.0
New expansion tank
New fuel filter housing
New GHS Cylinder
New hitch
New main cab cable harness
New method for fuel system bleeding
New method for installing injectors
New needle bearings in planet stage 1
New pressure sensors
New rear camera system
New rear LED flasher
New software for VECU V2013.6.1
New software update 2011.3.0 for CareTrack
New software V2011.3.2
New software V2011.6.0
New software V2012.3.0
New software V2012.3.1
New software V2012.5.0
New software V2012.5.1
New software V2013.2.0
New software V2013.2.1
New TechTool VCADS Pro interface
New thrust washers inside planetary step on PT 22416, 22418 and 22419.
New tip lever
New torque converter
New transmission oil pan gasket
New Venturi tube
New wheel brake disc
Noise from hoist cylinder when tipping
Oil analyses
Oil sampling, method
Parking brake switch
Power cable clamping
Preheat cable clamping
Quality of illustrations in technical reports
Radio band setting
Recommendations for Oil Sampling Intervals
Reporting of product misuse & near-miss report
Reports
Screws, rubber spring bogie
Semi-automatic regeneration
Service kit Overhung Tailgate
Transmission, functional check
Transmission, inspection form
Tyres, various types
Unstable Self steering
Volvo Product incident accident report & Interview Form
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