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Volvo Backhoe Loader BL60 Service Repair Manual
Format: PDFTotal Size: 129.97 MB
Language: English
Brand: Volvo
Machine Type: Backhoe Loader
Model: BL60
Manual Type:
- Service Repair Manual
- Electrical Wiring Diagram
- Hydraulic Diagram
Number of Pages:
- 5151 Pages
1 Volvo BL60
Description
Accumulator, description
Additional counterweight, installing
Additional counterweight, removing
Air conditioning compressor (option)
Air conditioning, description
Alternator, description
Battery, charging
Battery, description1
Battery, description2
Battery, storage
Boom lock, description
Boom suspension system
Cab, description
Cable harnesses, description1
Cable harnesses, description2
Cables, changing battery ground lead
Cables, description
Cleanliness when working on hydraulic components
Climate control system, description
Code lock (option)
Collection of basic data
Component list, Antennas (Care Track)1
Component list, Antennas (Care Track)2
Component list, Distribution boxes and control units1
Component list, Distribution boxes and control units2
Component list, Distribution boxes and control units3
Control pressure valve, description
Coolant, change
Cooling system, description1
Cooling system, description2
Counterweight, description
Cylinders backhoe unit, description
Cylinders loader unit, description
Description
Differential lock
Direction indicators
Electrical symbols and designation
Electrical system, description
Electrical system, work instructions
Electronic control system, description
Engine oil level, check
Engine, description1
Engine, description2
Fan shroud, additional sheet, installing
Fan shroud, replacing
Flow regulation valve, description
Forward Reverse Neutral1
Forward Reverse Neutral2
Four–wheel drive
Frame, description1
Frame, description2
Frame, description3
Frame, description4
Frame, description5
Frame, description6
Fuel filter, description
Fuel shut-off
Fuel system, description1
Fuel system, description2
Gearbox 4WD, description1
Gearbox 4WD, description2
General description1
General description2
Hammer, description
Hammer, lower tool bushing, check for wear, see Operator's manual for hammer
Hazard lights
Hour meter
Hydraulic attachment bracket, backhoe (option)
Hydraulic attachment bracket, loader (option)
Hydraulic components, storage and transport
Hydraulic control unit, H-ECU, description1
Hydraulic control unit, H-ECU, description2
Hydraulic oil cooler, description
Hydraulic oil tank, description1
Hydraulic oil tank, description2
Hydraulic oil, description
Hydraulic oil, storage and handling
Hydraulic pump flow regulation
Hydraulic pump, description1
Hydraulic pump, description2
Hydraulic system, component location
Hydraulic system, description1
Hydraulic system, description2
Hydraulic system, repair of hydraulic components in workshop
Lead and connector checks
Lighting, description
Limp-Home mode, by-passed V-ECU1
Limp-Home mode, by-passed V-ECU2
Loader lever lock
Loader lever, electrical measuring1
Loader lever, electrical measuring2
Lubrication system, description1
Lubrication system, description2
Parking brake release (US)
Parking brake, description
Power transmission, description1
Power transmission, description2
Powershift transmission, description
Preheating, description
Priority valve, description
Recommended lubricants, oils
Safety when servicing
Self level function, description
Service brake, description1
Service brake, description2
Service brake, specification
Service brake, specification1
Service light
Service light1
Service
Servo pump, description
Side panel, installation
Side panel, removal
Starter motor engagement
Starter motor, description
Steering axle and swivel-joint, description1
Steering axle and swivel-joint, description2
Steering valve, description
Steering, description
Tachometer
T-ECU, Inputs and outputs
Torque converter, description
Transmission control unit T-ECU, description
Transmission control unit T-ECU, description1
Troubleshooting, general
Turbocharger, description
Valve block, description
Valves, description
V–ECU, changing software version
V–ECU, changing
V–ECU, inputs and outputs1
V–ECU, inputs and outputs2
V-ECU, software functions
Vehicle Control Unit V-ECU, description1
Vehicle Control Unit V-ECU, description2
Warranty inspection 100 hours
Warranty inspection 1000 hours
Warranty inspection
Window panes, glued, replacing
Windows, general
Wiring diagram, general
Working hydraulics, description
Working lights
Working on the electrical system of the machine
Diagrams
Hydraulic diagram Figure 1
Hydraulic diagram, gearbox 4WD Figure 1
Hydraulic diagram, gearbox 4WD
Hydraulic diagram, Powershift transmission Figure 1
Hydraulic diagram, Powershift transmission
Hydraulic diagram, Powershift transmission1
Hydraulic diagram
Wiring diagram 1-1
Wiring diagram 1-2
Wiring diagram 1-3
Wiring diagram 2-1
Wiring diagram 2-2
Wiring diagram 2-3
Wiring diagram 3-1
Wiring diagram 3-2
Wiring diagram 3-3
Wiring diagram 4-1
Wiring diagram 4-2
Wiring diagram 4-3
Wiring diagram 5-1
Wiring diagram 5-2
Wiring diagram 5-3
Wiring diagram 6-1
Wiring diagram 6-2
Wiring diagram 6-3
Wiring diagram 7-1
Wiring diagram 7-2
Wiring diagram 7-3
Wiring diagram 8-1
Wiring diagram 8-2
Wiring diagram 8-3
Wiring diagram 9-1
Wiring diagram 9-2
Wiring diagram 9-3
Wiring diagram 9-4
Wiring diagram 10-1
Wiring diagram 10-2
Wiring diagram 10-3
Wiring diagram 11-1
Wiring diagram 11-2
Wiring diagram 11-3
Wiring diagram 12-1
Wiring diagram 12-2
Wiring diagram 12-3
Wiring diagram 13-1
Wiring diagram 13-2
Wiring diagram 14
Wiring diagram 15
Wiring diagram 17-1
Wiring diagram 17-2
Wiring diagram 20-1
Wiring diagram 20-2
Wiring diagram 21
Wiring diagram 22-1
Wiring diagram 22-2
Wiring diagram 23
Wiring diagram 24
Wiring diagram 25-1
Wiring diagram 25-2
Wiring diagram 26
Wiring diagram 27
Wiring diagram 28-1
Wiring diagram 28-2
Wiring diagram 29
Wiring diagram 30
Wiring diagram 31
Wiring diagram 32
Wiring diagram 33-1
Wiring diagram 33-2
Wiring diagram 34
Installation Instruction
Air condition1
Air Condition2
Air conditioning kit, installing new
Anti theft device, installing new
Anti theft device
Auxiliary hydraulic option, installing new
Backup-alarm1
Backup-alarm2
Bi-directrional auxiliary hydraulic circuit
Boom suspension system
CareTrack, installing new1
CareTrack, installing new2
Connection block on work pump
Control pattern (SAE, ISO or X-pattern), change1
Control pattern (SAE, ISO or X-pattern), change2
Front fenders
Front work light Rear work light
GP-bucket fork kit
Hammer attachment
Hammer hydraulics and Tube kit
Hammer hydraulics
Hand held hydraulic kit, installing new
Hand-held hydraulics
Heavy duty spring kit
Hydraulic quick attach for standard dipper
Hydraulic quick attach
Interior rear view mirror
ISO - pattern
Loader attachment bracket
Loader attachment bracket1
Manual quick attachment, installing new
Mechanical quick attachment
MP fork kit
MP hydraulic kit
Outside mirrors
Radio kit
Radio Preparation Kit
Rear fender extension
Ride control, installing new
Rotating beacon
SAE - pattern
Speedometer
The Mechanic must always read the instructions in the Service Manual's booklet
Thumb, quick attachment, installing new
Thumb, standard bucket, installing new
Vandal guard
Repair
Accelerator control cable, changing1
Accelerator control cable, changing2
Accelerator control cable, changing3
Accelerator control cable, replacement
Accumulator, check pre-charging pressure
Additional counterweight, installing
Additional counterweight, removing
Air cleaner primary filter, changing
Air cleaner, secondary filter replacing
Axle breather, cleaning1
Axle breather, cleaning2
Axle hubs, changing oil1
Axle hubs, changing oil2
Axle hubs, checking oil level
Axle suspension, adjusting axial clearance
Axle, installing
Axle, removing1
Axles, changing oil1
Axles, changing oil2
Axles, checking oil level1
Axles, checking oil level2
Batteries, replacing
Batteries, replacing1
Battery, changing1
Battery, checking electrolyte
Battery, checking electrolyte1
Battery, current capacity, electrolyte level, cables and connections
Bolted joints, check tightening torque
Boom bushing, removal
Boom cylinder, installation
Boom cylinder, removal
Boom cylinder, renovation
Boom lock cylinder, reconditioning
Boom lock functions, check
Boom suspension accumulator, check and adjusting
Boom Suspension System, precharging pressure in accumulators, checking and adjusting
Brake discs, changing
Brake discs, checking wear
Brake system, bleeding
BRAKE TEST1
BRAKE TEST2
Brake valve, installing
Brake valve, removal
Bucket assembly, replacing
Bucket cylinder, installation
Bucket cylinder, removal
Bucket cylinder, renovation
Cab filter, replace (clean when necessary)
Cab, service position
Component list Alternator, batteries, code lock, radio, V–ECU
Component list, Alternator, batteries, code lock, radio
Component list, Diodes
Component list, Diodes1
Component list, Fuses1
Component list, Fuses2
Component list, Heating coils1
Component list, Heating coils2
Component list, Instruments1
Component list, Instruments2
Component list, LED Indicators1
Component list, LED Indicators2
Component list, LED Indicators3
Component list, Lights1
Component list, Lights2
Component list, Motors1
Component list, Motors2
Component list, Relays1
Component list, Relays2
Component list, Resistors1
Component list, Resistors2
Component list, Sensors1
Component list, Sensors2
Component list, Solenoid valves1
Component list, Solenoid valves2
Component list, Solenoid valves3
Component list, Sounders1
Component list, Sounders2
Component list, Switches1
Component list, Switches2
Component list, Switches3
Coolant level, check
Counterweight, fitting1
Counterweight, fitting2
Counterweight, removing1
Counterweight, removing2
Dipper arm cylinder, installation
Dipper arm cylinder, removal
Dipper arm cylinder, renovation
E 1708, Checking point
E1820
Electrical troubleshooting, Powershift transmission
Electrical troubleshooting, Powershift transmission1
Engine hood, installing1
Engine hood, installing2
Engine hood, removing1
Engine hood, removing2
Engine mounts, changing
Engine oil and filter, changing1
Engine radiator, oil cooler and condensor (if installed), clean
Engine speed
Engine, air cleaner filter, replacing
Engine, changing oil and filter2
Engine, changing oil and filter3
Engine, installation1
Engine, installing1
Engine, removal1
Engine, removing2
Expansion tank, replacing1
Expansion tank, replacing2
Extendible dipper (if installed) wear pads, check
Extendible dipper arm cylinder, installation
Extendible dipper arm cylinder, removal
Extendible dipper arm cylinder, renovation
Fan belt and or alternator belt, replacing
Fan belt, replacement
Fan motor, installing
Fan motor, removing
Feed pump, checking feed pressure
Flow regulation valve, changing
Front axle, removing
Front panel, installing
Front panel, removal
Front wheel, installation1
Front wheel, installation2
Front wheel, removal1
Front wheel, removal2
Fuel feed pump, installation
Fuel feed pump, removal
Fuel filter, replacing
Fuel filters, primary and secondary filter, replace
Fuel filters, water trap
Fuel pump, installing1
Fuel pump, installing2
Fuel pump, removing1
Fuel pump, removing2
Fuel system, bleeding1
Fuel system, bleeding2
Fuel system, bleeding3
Fuel system, bleeding4
Fuel system, water trap, check drain
Fuel tank, installing
Fuel tank, removing
Fuel, coolant and oil leakage, check
Gas springs, doors, rear window, check function
Gear selector switch, testing
Gear selector switch, testing1
Gearbox 4WD, checking oil pressure1
Gearbox 4WD, checking oil pressure2
Gearbox, installing
Gearbox, removing
Hammer (if installed) hydraulic circuit, check flow and pressures
Hammer, connection
Hammer, disconnection
Hammer, hydraulic hoses and connections, check
Hammer, seals and accumulator membranes, replace
Headliner, installation
Headliner, installing1
Headliner, removal
Headliner, removing
Hydraulic cylinders, check for oil leakage
Hydraulic cylinders, cleaning
Hydraulic oil cooler, installation
Hydraulic oil cooler, removal
Hydraulic oil tank breather filter, replace
Hydraulic oil tank, installing
Hydraulic oil tank, removing
Hydraulic pressure, adjusting
Hydraulic pressure, check
Hydraulic pressure, setting
Hydraulic pump, installation
Hydraulic pump, removal
Hydraulic pump, replacing
Hydraulic system, bleeding air
Hydraulic system, changing oil1
Hydraulic system, changing oil2
Hydraulic system, checking oil level
Hydraulic system, pressure release
Hydraulic system, pressure release1
Hydraulic system, replacing filter1
Hydraulic system, replacing filter2
Lift cylinder, reconditioning
Lubrication oil pressure, checking
Lubrication
Main valve block, installation1
Main valve block, installation2
Main valve block, removal1
Main valve block, removal2
Maintenance service, daily
Maintenance service, every 50 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 1500 hours
Maintenance service, every 2000 hours
Maintenance service, every 3000 hours
Maintenance service, every 6000 hours
Mechanical release of parking brake
Multi-purpose bucket cylinder, changing
Operator's seat, installation
Operator's seat, removal
Parking brake cable, adjustment
Parking brake cable, changing
Parking brake, adjusting
Pipes, couplings and hoses, check
Power transmission, troubleshooting
Powershift transmission, checking hydraulic pressures
Propeller shaft, lubrication
Radiator hose upper, replacing2
Radiator, changing
Radiator, hose lower, replacement
Radiator, hose upper, replacement1
Radiator, installation1
Radiator, installation2
Radiator, removal1
Radiator, removal2
Rear wheel, installing1
Rear wheel, installing2
Rear wheel, removing1
Rear wheel, removing2
Service brake pressure, checking2
Service brake, bleeding
Service brake, checking pressure
Service brake, checking pressure1
Service journal (included in Operator's manual), fill in
Service points1
Service points2
Service points3
Service positions
Service positions1
Servo pump, installing
Servo pump, removal
Servo valve, adjusting control
Servo valve, replacing
Silencer, replacing1
Silencer, replacing2
Solenoid valve, replacing
Solenoids, testing
Solenoids, testing1
Special tools
Stabiliser legs, check wear pads (BL61B, BL71B)
Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
Steering angle, adjustment
Steering angle, checking and adjusting
Steering cylinder, installation
Steering cylinder, installing
Steering cylinder, removal1
Steering cylinder, removing
Steering cylinders, locking of pivot pins, check
Steering knuckle, changing king pins
Steering pressure and stand-by pressure, checking and adjusting
Steering valve, installation
Steering valve, removal
Steering, troubleshooting
Swing cylinder, renovation
Test-run and check
Tilt cylinder, reconditioning
Toe - in, checking and adjusting1
Toe - in, checking and adjusting2
Torque converter, installation
Torque converter, removal
Transmission breather filter, replacing1
Transmission breather filter, replacing2
Transmission including torque converter, check pressure
Transmission mounts, changing1
Transmission mounts, changing2
Transmission oil level, checking1
Transmission oil level, checking2
Transmission oil pressure, checking
Transmission solenoid, replacing
Transmission suction filter, replacing1
Transmission suction filter, replacing2
Transmission, changing oil1
Transmission, changing oil2
Transmission, checking oil level3
Transmission, oil filter, changing1
Transmission, replacing oil filter2
Turbocharger inclusive inlet and exhaust systems, leakage, check
Tyres, wear and air pressure, checking
Vacuum pump, connection1
Vacuum pump, connection2
Vacuum pump, connection3
Vacuum pump, disconnection1
Vacuum pump, disconnection2
Vacuum pump, disconnection3
Valve block, changing seal in dipper and slew spools.
Valve block, installation1
Valve block, removal
Valve clearance, checking
Valves, adjusting
Valves, adjusting1
Wheel nuts, torque, check
Wires, testing
Wires, testing1
Safety
CE marking and declaration of conformity1
CE marking and declaration of conformity2
Checklist after a fire or heat exposure
Fire prevention measures
Health hazards with paint, plastics and rubber
Pressure setting and leak detection
Rules when handling tyres
Safety concerns everybody!
Safety for work on hydraulic systems
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when working with air conditioning refrigerant
Safety when working with batteries1
Safety when working with batteries2
Starting with booster batteries
Working under raised loader arm
Service Bulletins
500 hour service light
Action to be taken in case of abnormal lubricating oil consumption
Adapter for T-ECU Limp Home mode in Phase 3 machines
Additional spring for hand throttle cable
Air conditioning gaskets
Alternative lubricants for axles with wet brakes
Backhoe Loader new generation - Phase II
Backhoe Loader new generation - Phase III
Boom bushings, changing
Boom, part No. VOE11889178, crack on Phase 2 and Phase 3 machines
CareTrack factory option
CareTrack Telematics system
Coolant hose cut by AC V-belt in D5D engine machines
Drifting of stabilizers on Phase 3 centre mount machines
Engine exhaust stud failure
Engine oil in the cooling system or coolant in the oil system
Excavator pin, change
Exhaust flexible tube cracks on D5D engines
Expansion tank contact with engine lifting eye in Phase 3 machines
Expansion tank crack on D5D engine
Fuel sampling, method
Hydraulic noise
Hydraulic pump drive spline wear
Improved AC system efficiency in Phase 3 machines
Incorrect loader joystick
Leakage at engine oil pump gasket
Leakage at engine oil pump gasket1
Loader bucket teeth shimming
Malfunction of RHS panel in the cab
Modification of 4in1 bucket
Modification of PTO shaft on transmissions
New back up alarm as field solution
New bonnet lock
New cable for main battery switch
New coolant
New design of Air Conditioning rear drain hoses
New design of Phase 2 rear axle planetary gear
New design of Phase I rear axle pinion
New design of spools and new material of lip seals in main control valve
New design, rear axle bolts mounting
New dipper cylinder with improved piston-rod connection
New diverter valve for Phase 3 machines
New dog clutch drive gear for powershuttle transmission
New excavator bucket cylinder for A series machines
New excavator buckets
New excavator pilot controls option
New extendible dipper cylinder with support
New fasteners for centre plate on swing system
New foot brake switch
New fuel level sensor
New hand throttle cable
New hydraulic hoses on connection boom and dipper
New hydraulic tubes for excavator quick attach
New hydraulic tubes
New input shaft seal in front axle
New material of boots on steering rods in front axle
New swing post with tighten manufacturing tolerances
New TechTool VCADS Pro interface
New transmission harness for Power-shuttle transmissions
New transmission oil filter
New turbo oil return line and pressure line for D5D engines – Phase3
New, adjustable upper king pin for light and heavy duty front axles
Noise generated by cab mounts play
Oil analyses
Paint comes off from side plate on the cab, LHS rear
Phase 3 engine fan guard fixation
Phase III bonnet lock
Play in the front axle mounting
Portable refillable O-ring kits
Powershuttle transmission F-R seal ring
Rear axle bolts loosening
Rear Axle Differential Pinion Failure (Spider Gears)
Recommended Special tools
Reinforcement plates for inner dipper
Reporting of product misuse & near-miss report
RHS dashboard (engine overheating indication in Phase 3 machines)
Self level adjustment
Service brakes, bleeding
Shimming of loader and excavator arms
Stabilizer pin, breaking
Swing cylinder hose
Swing cylinder plug
Tier 3 bonnet insulation regluing
Transmission oil leak through the breather on powershift transmissions, part No. VOE11887381
Transmission oil
Using HB440 Volvo hammer with a mechanical attachment bracket
Valves, adjusting
VECU and wire harnesses
Volvo Hydraulic Safeguard System
Volvo Product incident accident report & Interview Form
Special Tools, Misc
Special tool catalog
Special Tools Recommendations
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation
Specifications
Accumulator, specification1
Accumulator, specification2
Air conditioning, specifications1
Air conditioning, specifications2
Alternator, specifications1
Alternator, specifications2
Battery, specifications
Cab, tightening torques
Cab, weights1
Cab, weights2
Canopy, weights
Cooling system, specifications1
Cooling system, specifications2
Cooling system, tightening torques
Counterweight, specifications1
Counterweight, specifications2
Counterweight, specifications3
Counterweight, specifications4
Cylinders backhoe unit, specification
Cylinders loader unit, specification
Electrical system, specifications
Engine, capacities1
Engine, capacities2
Engine, specification1
Engine, specification2
Engine, tightening torque1
Engine, tightening torque2
Engine, weights1
Engine, weights2
Frame, specifications1
Frame, specifications2
Front axle, capacities
Front axle, specification
Front axle, specification1
Front axle, weight1
Front axle, weight2
Fuel system, specifications1
Fuel system, specifications2
Gearbox, capacities1
Gearbox, capacities2
Gearbox, specifications1
Gearbox, specifications2
Gearbox, weights1
Gearbox, weights2
Hammer, specification
Hydraulic cylinders, tightening torques
Hydraulic cylinders, tightening torques1
Hydraulic cylinders, tightening torques2
Hydraulic pump, specification1
Hydraulic pump, specification2
Hydraulic pumps, tightening torques
Hydraulic system, capacities1
Hydraulic system, capacities2
Hydraulic system, specification1
Hydraulic system, specification2
Hydraulic system, weights1
Hydraulic system, weights2
Inlet and exhaust system, specification
Lighting, specifications
Load cycle times, specifications1
Load cycle times, specifications2
Lubrication system, specification1
Lubrication system, specification2
Powershift transmission, specifications
Powershift transmission, weights
Preheating, specifications
Rear axle, capacities1
Rear axle, capacities2
Rear axle, specification1
Rear axle, specification2
Rear axle, weight1
Rear axle, weight2
Servo pump, specifications1
Servo pump, specifications2
Starter motor, specifications
Steering, hydraulic equipment, specifications1
Steering, hydraulic equipment, specifications2
Steering, hydraulic equipment, specifications3
Steering, specification1
Steering, specification2
Steering, tightening torques
Torque converter, specifications
Transmission, tightening torques
Valve block, specification1
Valve block, specification2
Valve block, tightening torques
Wheel brake, specification1
Wheel brake, specification2
Wheels, tightening torques
Wheels, weights
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