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Kobelco Crawler Crane CKE700 CKE800 CK850-II Shop Manual and Diagram​

File Size: 15.51 MB
File Format: PDF
Language: English
Brand: Kobelco
Machine Type: Crawler Crane
Manual Type: Shop Manual, Electrical and Hydraulic Schematic
Model: Kobelco CKE700 CKE800 CK850-II Crawler Crane
Number of Pages: 387 Pages
Contents:
Specification (Cover)
1. CKE700/CKE800 SPECIFICATION
1.1 Performance
1.2 Outside Dimensions
1.3 Dimensions And Weight Of Each Parts
1.4 Cke800 Stability In Swing And Traveling
1.5 Cke700 Stability In Swing And Traveling
1.6 Cke800 Rated Loads
1.7 Cke700 Rated Loads
2.Ck850-2 Specification
2.1 Performance
2.2 Outside Dimensions
2.3 Dimensions And Weight Of Each Parts
2.4 Ck850-2 Stability In Swinging And Traveling
2.5 Ck850-2 Rated Loads
Meintenance Standards Test Procedures (Cover)
1.Maintenance Standard
1.1 Pin, Bushing, Spring,Lining And Sheave
1.2 Propel Device
2. Performance Standard And Test Procedure
2.1 Operating Speed
2.2 Point And Method Of Measuring Pressure
2.3 Slewing Ring
Hydraulic System(Cover)
1. Location Of Main Hydrauric Components
2. Hydraulic Circuits And Components
2.1 Hydraulic Circuit
2.2 Component Specifications
2.3 Location Of Hydraulic Compnents
3. Hydraulic System
3.1 Preface
3.2 Outline
3.3 Oil Flow From No.1 And No.2 Pumps
3.4 Oil Flow From No.3 Pump
3.5 Oil Flow From No.4 And No.5 Pumps
3.6 Oil Flow From No.6 Pump
3.7 Oil Flow From No.7 Pump
4. Valves
Hoist System(Cover)
1. Apparatus And Location Of Components
2. Construction And Function
2.1 Hydraulic Schematic
2.2 Lifting A Load
2.3 Holding A Raised Load
2.4 Lowering A Load
2.5 Free Fall Operation
2.6 Free Fall Acceleration
2.7 Front Drum / Rear Drum Priority Selection
2.8 Hydrauric Oil Additives
3. Adjustment Of Drum Lock
4. Brake Pedal
4.1 Assembly Drawing
4.2 Adjusting The Brake Pedal
5. Bleeding Air From Brake Circuit
Boom Hoist System(Cover)
1. Apparatus And Location Of Components
2. Construction And Function
2.1 Hydraulic Schematic
2.2 Raising The Boom
2.3 Neutral
2.4 Lowering The Boom
3. Boom Drum Lock
3.1 Assembly Drawing
3.2 Adjusting The Boom Drum Lock
4.Reduction Unit
Swing System (Cover)
1. Apparatus And Location Of Components
2. Construction And Function
2.1 Hydraulic Schematic
2.2 Swing
2.3 Stopping
3. Swing Reduction Unit
4. Swing Bearing
5. Swing Lock
Propel System (Cover)
1. Location Of The Major Components
2. Construction And Function
2.1 Hydrauric Schematic
2.2 Propelling
2.3 Stopping
3. Propel Reduction Unit
3.1 Reduction Unit
3.2 Motor
4. Adjustment
Electric System (Cover)
1. Electrical Wiring Schematic
2. Arrangement Of Electrical Part
2.1 Electrical Part Of Guard
2.2 Electrical Part Of Right Deck
2.3 Electrical Part Of Revolving Frame
2.4 Electrical Part Of Floor Plate &Left Side Stand Panel
2.5 Electrical Part Of Left Deck
2.6 Electrical Part Of Cab
3. Electrical Part
3.1 Fuse Box
3.2 Wiper Control Relay
3.3 Swing Flasher Relay
3.4 Pressure Switch
3.5 Pressure Sensor
3.6 Relay Box
3.7 Left Side Stand Panel
4. Troubleshooting
4.1 Diagnostic Function
4.2 Finding Faulty Locations
4.3 Clearing Faulty Location Data
4.4 Checking Blown-Off Diagnosis Lamps
4.5 System Configuration
4.6 Fuel Injection Timing Com\Ntrol
4.7 I/O Specifications
Gauge Cluster(Cover)
1. Configuration Of Display
Priority
3. Status Display
4. Fault Log Display
Total Controller (Cover)
1.Arrangement Of Total Controller
2. Composition Of System
2.1 Output Relation To Controller
3. Function Of Total Controller
4. Total Controller (Hardware)
4.1 Outline
4.2 Specifications Of Total Controller Output
4.3 Details Of Total Controller Connector
4.4 Arrangement Of Total Controller Connector Pin
4.5 Proportional Solenoid Valve Measuring Position
5. Adjustment Of Total Controller
5.1 Necessity Of Adjustment
5.2 Adjustment Procedures Of Total Controller
Load Safety Device (Cover)
1.Part Names And Functions
1.1 Front View
1.2 Configuration Of Screens
1.3 Deta Transmission Between Controller And Cards
1.4 Details Of Indicators On Main Display Screen
1.5 Rear View
1.6 Choice Of Language
2. Preparation For Use
3. Turn The Power On
4. Upgrading Programs
4.1 Procedures
4.2 Upgrading Of Indication Programs
4.3 Upgrading Of Control Programs
5. Status Check
5.1 Signal Check
5.2 Opertion Progress
5.3 Communication Data
5.4 Indication Of Adjustment Value
5.5 Load Record
5.6 Trouble Record
5.7 Load Record
6. Adjustments
6.1 Removing The Inner Panel
6.2 Adjustment
6.3 Load Adjustment
6.4 Adjustment Data Copy
6.5 Version Check
7. Errorcode
8. Control Output
9. Releases
9.1 Release Function
10. Mechanical Specification
10.1 Environmental Performance Parameters
10.2 Load Cell (Crane)
10.3 Angle Sensor
10.4 Controller
11. External Dimensions
12. Electric Schematic Diagram
12.1 Crane Type
12.2 Luffing Type
13. Controller Malfunction Emergency Measures
14. Load Safety Device Check Procedures
Power Train (Cover)
1. Introduction
2. Engine
2.1 Introduction
2.2 Removal
2.3 Repair And Maintenance
2.4 Re-Installation
3. Pump Drive Assembly
3.1 Introduction
3.2 Removal
3.3 Disassembling The Power Divider
3.4 Check And Repair Of The Power Divider
3.5 Assembling The Power Divider
3.6 Re-Installation
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