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CAR & TRUCK TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL

Discussion in 'Service and Repair Manuals' started by Christopher, Sep 22, 2015.

  1. Christopher

    Christopher New Member

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    TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL
    Code:
    Brand: Toyota
    Product Code: Toyota
    Availability: In Stock
    Update : 07.2005 - 05.2011
    Region : All Regions
    Qty :  1 CD
    OS :Windows 10, Windows 8, Windows 7, Windows Vista, Windows XP / 32 & 64 bit
    Language: English
    TOYOTA-HILUX-2005-2011-SERVICE-REPAIR-MANUAL-.jpg

    Toyota Hilux Service information library 07.2005 - 05.2011

    GGN15, GGN25, KUN10, KUN15, KUN16, KUN25, KUN26, KUN35, KUN36, LAN15, LAN25, LAN35, TGN10, TGN11, TGN15, TGN16, TGN26, TGN36 series
    Left Hand Drive & Right Hand Drive
    Engines:
    1GR-FE - 4.0L 6cylinder 24 Valve DOHC
    1TR-FE - 2.0L 4cylinder 16Valve VVT-i DOHC
    2TR-FE - 2.7L 4cylinder 16Valve VVT-i DOHC
    1KD-FTV - 3.0L 4cylinder 16Valve D-4D DOHC diesel
    2KD-FTV - 2.5L 4cylinder 16Valve D-4D DOHC diesel
    5L-E - 3.0L 4cylinder 8Valve OHC diesel

    Repair Manual
    New Car Features
    Electrical wiring diagram
    Body Repair
    Service data sheet

    All car units service & repair, troubleshooting, installation, removal, components, diagrams, inspection, replacement, wiring diagrams, trouble codes, other information

    DESCRIPTION:

    REPAIR MANUAL
    ENGINE
    ENGINE CONTROL SYSTEM
    1KD-FTV - ECD system, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Diesel throttle body, Integration relay, ECM, Accelerator pedal rod
    2KD-FTV - ECD system, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Diesel throttle body, Integration relay, ECM, Accelerator pedal rod
    5L-E - ECD system, Venturi, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Integration relay, ECM, Manifold absolute pressure sensor, Accelerator pedal rod
    1GR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, Fuel pump relay, ECM, Accelerator pedal
    1TR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, ECM, Accelerator pedal
    2TR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, ECM, Accelerator pedal
    ENGINE MECHANICAL
    1GR-FE - Engine, Drive belt, Valve clearance, Camshaft, Engine assembly, Engine unit
    1KD-FTV - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit
    2KD-FTV - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit
    5L-E - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit
    1TR-FE - Engine, Drive belt, Camshaft, Engine assembly, Engine unit
    2TR-FE - Engine, Drive belt, Camshaft, Engine assembly, Engine unit
    FUEL
    1KD-FTV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Fuel temperature sensor, Fuel cooler, Injector driver, Fuel tank
    2KD-FTV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Fuel temperature sensor, Injector driver, Fuel tank
    1GR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel pressure pulsation damper, Fuel filter, Fuel pump, Fuel pump resistor, Fuel tank
    5L-E - Fuel system, Fuel injection pump, Fuel injection nozzle, Fuel filter, Fuel tank
    1TR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel filter, Fuel pump, Fuel tank
    2TR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel filter, Fuel pump, Fuel tank
    EMISSION CONTROL
    1KD-FTV - Emission control system, EGR valve, Vacuum switching valve, Vacuum regulating valve, Fuel tank cap
    2KD-FTV - Emission control system, EGR valve, Vacuum regulating valve, Fuel tank cap
    5L-E - Emission control system, Fuel tank cap
    1GR-FE - Emission control system, Canister, Vacuum switching valve, Ventilation valve, Air fuel ratio sensor, Heated oxygen sensor, Fuel tank cap
    1TR-FE - Emission control system, Canister, Vacuum switching valve, Ventilation valve, Heated oxygen sensor, Fuel tank cap
    2TR-FE - Emission control system, Air pump, Air switching valve, Canister, Vacuum switching valve, Ventilation valve, Air fuel ratio sensor, Heated oxygen sensor, Fuel tank cap
    INTAKE / EXHAUST
    1KD-FTV - Intake air control system, Intake manifold, Turbocharger, Intercooler, Exhaust pipe
    2KD-FTV - Intake air control system, Turbocharger, Exhaust pipe
    1GR-FE - Intake system, Vacuum switching valve, Exhaust pipe
    5L-E - Exhaust pipe
    1TR-FE - Exhaust pipe
    2TR-FE - Exhaust pipe
    COOLING
    1KD-FTV - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
    2KD-FTV - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
    5L-E - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
    1TR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
    2TR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
    1GR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
    LUBRICATION
    1KD-FTV - Lubrication system, Oil filter, Oil pump, Engine Oil cooler
    2KD-FTV - Lubrication system, Oil filter, Oil pump, Engine Oil cooler
    5L-E - Lubrication system, Oil filter, Oil pump, Engine Oil cooler
    1TR-FE - Lubrication system, Oil filter, Oil pump
    2TR-FE - Lubrication system, Oil filter, Oil pump
    1GR-FE - Lubrication system, Oil filter, Oil pump
    IGNITION
    1TR-FE - Ignition system, Ignition coil
    2TR-FE - Ignition system, Ignition coil
    1GR-FE - Ignition system, Ignition coil, VVT sensor
    STARTING
    1KD-FTV - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch
    2KD-FTV - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch
    5L-E - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch
    1TR-FE - Starting system, Starter, Starter relay, Ignition switch
    2TR-FE - Starting system, Starter, Starter relay, Ignition switch
    1GR-FE - Starting system, Starter, Starter relay, Ignition switch
    CHARGING
    1KD-FTV - Charging system, Generator
    2KD-FTV - Charging system, Generator
    5L-E - Charging system, Generator
    1TR-FE - Charging system, Generator
    2TR-FE - Charging system, Generator
    1GR-FE - Charging system, Generator

    TRANSMISSION
    A340E Automatic Transmission - Automatic transmission system, Fluid, Extension housing rear oil seal, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body
    A340F Automatic Transmission - Electronic controlled automatic transmission system, Fluid, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body
    A750E Automatic Transmission - Electronic controlled automatic transmission system, Extension housing rear oil seal, Fluid, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Valve body
    A750F Automatic Transmission - Electronic controlled automatic transmission system, Fluid, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Valve body
    Clutch - Clutch system, Clutch pedal, Master cylinder, Release cylinder, Clutch accumulator, Clutch unit
    G58 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear
    G58F Manual Transmission - Manual transmission system, Oil, Transfer adaptor oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear
    G50/G55 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear
    R150/R151 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear
    R150F/R151F Manual Transmission - Manual transmission system, Oil, Transfer adaptor oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear

    DRIVE LINE
    VF2A Transfer - Transfer system, Oil, Case oil seal, Extension housing oil seal, Transfer assembly, Indicator switch, Speedometer driven gear
    Propeller Shaft - Propeller shaft system, Propeller shaft assembly, Front/Rear propeller shaft assembly
    Drive Shaft - Drive shaft system, Front drive shaft assembly
    Differential - Differential system, Differential oil, Front/Rear differential carrier oil seal, Front differential side gear shaft oil seal, Front/Rear differential carrier assembly, Differential vacuum actuator, Lock system

    SUSPENSION & AXLE
    Axle - Axle system, Front axle hub bolt, Front axle hub, Steering knuckle, Rear axle hub bolt, Rear axle shaft
    Suspension - Suspension system, Front wheel alignment, Rear wheel alignment, Front shock absorber, Front upper suspension arm, Front lower suspension arm, Front stabilizer bar, Rear leaf spring, Rear shock absorber
    Tire and Wheel - Tire and wheel system

    BRAKE
    Brake Control - Anti lock brake system, Brake actuator, Front speed sensor, Rear speed sensor, Deceleration sensor
    Brake - Brake system, Fluid, Brake pedal, Master cylinder, Brake booster, Vacuum pump, Front brake, Front brake flexible hose, Rear brake, Rear brake flexible hose, Load sensing proportioning valve
    Parking Brake - Parking brake system, Parking brake lever, Parking brake cable

    STEERING
    Steering Column - Steering system, Steering column assembly
    Power Steering - Power steering system, Vane pump, Steering linkage

    HEATER & AIR CONDITIONING
    Air Conditioning - Air conditioning system, Refrigerant, Refrigerant line, Air conditioning and blower unit, Blower resistor and motor, PTC heater assembly, Compressor, Viscous heater magnet clutch, Condenser, Evaporator temperature sensor, Pressure switch, Heater blower motor relay, Magnetic clutch relay, Air conditioning control assembly, Air Conditioning/Heater switch, Conditioning amplifier, Heater amplifier

    RESTRAINTS
    Supplemental Restraint System - Airbag system, Steering pad, Spiral cable, Front passenger airbag assembly, Center airbag sensor assembly, Front airbag sensor
    Seat Belt - Seat belt warning system, Front seat inner belt assembly, Front seat outer belt assembly, Rear seat inner belt assembly, Rear seat outer belt assembly

    SECURITIES
    Theft Deterrent - Theft deterrent system, Engine hood courtesy switch, Security horn assembly, Security indicator light
    Engine Immobiliser - Engine immobiliser system, Unlock warning switch

    CRUISE CONTROL SYSTEM
    Cruise Control - Cruise control system, Cruise control main switch

    BODY ELECTRICAL
    Lighting, Wiper and Washer, Door Lock, Meter, Audio / Visual, Horn, Other systems

    BODY
    Windshield / Windowglass, Mirror, Instrument panel, Seat, Engine Hood / Door, Exterior, Interior

    NEW CAR FEATURES
    New model outline, Engines, Chassis, Body, Body electrical

    ELECTRICAL WIRING DIAGRAM
    Engine - Charging, Engine control, Ignition, Starting
    Transmission - ECT and A/T indicator, Shift lock, Rear differential lock
    Drive line - 4WD
    Brake - ABS
    Heater & Air Conditioning System - Air conditioner, Heater, PTC heater
    Restraints - Seat belt warning, SRS
    Securities - Engine immobiliser system, Theft deterrent
    Cruise Control System - Cruise control
    Body Electrical - Audio system, Back-up light, Cigarette lighter, Front fog light, Headlight, Interior light, Stop light, Multi display, Wireless door lock control, Taillight and much much more
    Body - Power window, Rear window defogger, Remote control mirror, Seat heater

    WIRING DIAGRAMS FOR ALL CAR UNITS

    BODY REPAIR
    Body Panel Replacement, Body Dimensions, Paint, Coating

    OTHER INFORMATION

    TOYOTA-HILUX-2005-2011-SERVICE-REPAIR-MANUAL.jpg TOYOTA-HILUX-2005-2011-SERVICE-REPAIR-MANUAL-.jpg TOYOTA-HILUX-2005-2011-SERVICE-REPAIR-MANUAL-1.jpg TOYOTA-HILUX-2005-2011-SERVICE-REPAIR-MANUAL-2.jpg
     
    #1 Christopher, Sep 22, 2015
    Last edited by a moderator: May 15, 2018
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  2. steve august

    steve august New Member

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    How do you access it
     
  3. RexMen

    RexMen New Member

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    how can i get beer?
     

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